Top Ten Ways to Reduce Laser Cutting Costs – Tip #3

Make a Cardboard Version First

It is an exciting moment when your design is ready to be laser cut, but it can really pay off to do a trial cut in cardboard first before moving ahead with more expensive materials.

Remember, with laser cutting you are paying for the time it takes for the machine to make your design… and cardboard cuts really quickly. This contributes to it being one of the most affordable materials, which means you can get a fast, inexpensive test run of your design. Once you are happy with the cardboard version, you can order your design in a more expensive material with greater confidence that it will come out the way you had hoped.

If your final outcome is to be made from cardboard… well, then kick back and relax because you’re already one step ahead!

Tell us about how trial cuts in cardboard have helped keep your laser cutting costs down in the comments below.

Next up in the Top 10 Ways to Reduce Laser Cutting Costs is a handy bit of advice that is easy to overlook. Tip #4: Start small

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Guaranteed Order Deadline for Easter

Ensure delivery in time for Easter by ordering before these deadlines.

Easter is an egg-selent time for adorable, spring time projects.

To ensure you receive your product in time for yourself or to gift to someone else, here are your order dates. Keep in mind you’ll save on costs the earlier you order:

Laser Cutting Order Deadlines
Standard Making & Shipping Speeds: Last Orders by Wednesday, March 18th 2015
Upgraded Making & Shipping Speeds: Last Orders by Wednesday, April 1st, 2015

Metal Machining (PCM) Order Deadline
Standard Making & Shipping Speeds: Last Orders by Monday, March 9th 2015.

3D Printing Order Deadline
Standard Making & Shipping Speeds: Last Orders by Friday, March 6th 2015

Happy Easter-Springtime making!

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Top Ten Ways to Reduce Laser Cutting Costs – Tip #2

Paper Prototypes From Your Home Printer

Even if you are positive that your design is just right, it is always wise to check those details one more time before sending files to be laser cut. There is a very simple way that this can be done, thanks to your trusty desktop paper printer.

Printing out your design on paper is an ideal way to spot sizing or design errors, see whether holes or tolerances are big enough, and get a general feel for what your final result will look like. You could consider this as a free instant first prototype.

Working with digital files can be super efficient but sometimes people do lose track of whether their design will look just as good in the physical world as it does on-screen. So start your physical prototyping at home, and confirm that everything is a-ok before spending time and money on laser cutting. Once you have your details sorted, then take the plunge and upload your files to Ponoko for laser cutting.

Have you saved by making paper prototypes at home? Tell us about it in the comments below.

The next in our 10 rules for keeping laser cutting costs down is an extension of the paper prototype, but this time the lasers are firing. Stay tuned for Tip #3: Cardboard before expensive materials.

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Guaranteed Order Deadline for Mother’s Day

Ensure delivery in time for Mother’s Day day by ordering before these deadlines.

To ensure you’re stocked up in time to sell and ship your products into your customer’s hands, here are your order dates for you to run an organized ship – keep in mind, the earlier you order, the more you’ll save.

Laser Cutting Order Deadlines:
Standard Making & Shipping Speeds: Last Orders by Tuesday April 21st 2015.
Upgraded Making & Shipping Speeds: Last Orders by Wednesday, May 6, 2015.

Metal Machining (PCM) Order Deadline:
Standard Making & Shipping Speeds: Last Orders by Wednesday April 15th 2015.

3D Printing Order Deadline:
Standard Making & Shipping Speeds: Last Orders by Friday, April 10th 2015.

Need some inspiration? Check out these Mother’s Day gift ideas from you Personal Factory.

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Software Upgrade for Ponoko Prime

Prime just got even better.

We’ve just finished some major upgrades to the software that powers Ponoko Prime. For those of you not familiar, Prime is a monthly subscription with tons of benefits like:

• Lower cost making on laser-cutting and 3D printing.
• Free making speed upgrades on every order.
• Volume discounts up to 55% off.
• Loyalty pricing with lower per-minute rates for every month you are a Prime customer.

The bulk of the changes we’ve made are behind-the-scenes upgrades to improve stability and make for a better experience. In addition, we’ve added the following features:

• Easily check the status of your account, next billing date, and your Prime Loyalty rate all in one place.
• Quickly change or update credit card information.
• Get email updates when there is a change to your account.
• Better tools for help desk agents to assist with Prime questions.
• General UX improvements.

As always, you can upgrade to Prime at any time.

Not ready to upgrade? Still curious about the kind of savings you’ll get? Just upload any of your designs to your Personal Factory. You’ll be presented with a Prime price along with your regular cost breakdown.

Got questions about these upgrades, or questions about Prime in general? We would love to hear from you!

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Top Ten Ways to Reduce Laser Cutting Costs – Tip #1

Make a Digital Prototype Before You Spend Any Money

When you make something with Ponoko, there are 3 key costs to consider:

Making, Materials, and Shipping.

Making cost is all about labor — mostly machine labor and a little bit of human labor. Think of your design file as a work order; a set of instructions for the machine to follow. The simpler and more efficient your instructions are, the less time it takes the machine to follow them. And that means lower making costs.

Materials vary greatly in cost and your material choice will also have an impact on making time. The general rule is that thinner (and lighter) materials will cut faster, and the quicker your design gets cut the less it will cost you.

Shipping costs can have quite an impact on smaller projects, so see if you are able to combine several products onto a larger sheet size to reduce the per-unit price. For larger or more complex designs, it may be worthwhile taking advantage of Ponoko’s $100 free shipping threshold.

In this series of posts, we expand on each of these areas to give you the 10 best ways to keep your laser cutting costs down.


Tip #1: Digital Prototyping

Before spending any money, you can actually save a surprising amount just by tweaking the order process so that everything works in your favor.

Ponoko users may be familiar with the Product Recipe, a handy Ponoko walkthrough that new users are taken to as an introductory tour after creating an account.

A part of the process that is explained is the concept of Digital (or Zero Cost) Prototyping. How this works is that the Personal Factory is used to price many different design iterations instantly, revealing where the project can be optimised to save money on laser cutting, shipping and more. The best part is that you get all this valuable information without spending a single cent.

As you’ll see in the following results, that’s time well spent.

The Product Recipe example features a laser cut coaster that goes from an initial quote of $5.40 per unit down to $1.64 per unit prior to anyone opening their wallet.

That is quite a saving. Exactly how this was achieved will make more sense as we work through our 10 rules for keeping laser cutting costs down. Stay tuned for Tip #2: Paper prototypes, and let us know in the comments below if digital prototypes have helped you save money with your own laser cutting.

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Guaranteed Order Deadline for St. Patrick’s Day

Ensure delivery in time for St. Patrick’s day by ordering before these deadlines.

Planning to have something special made for St. Patrick’s Day? Be sure to have your order in before the following dates to ensure a timely delivery:

Laser Cutting – Standard Speed Deadline: Sunday, March 1st 2015
Laser Cutting – Upgrade Speed Deadline: Monday March 16, 2015

Photochemical Machining (PCM): Friday, February 20th 2015

3D Printing: Monday, February 16th 2015

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Top 10 Features You May Not Have Used

We’re always adding new features & improvements here at Ponoko: Faster making times, lower shipping options, more materials, a streamlined checkout process, support for new software packages, the list goes on and on.

It’s so long, in fact, that we’ve gathered some of your Personal Factory’s lesser known features here to make sure you don’t miss out on them.

Join us as we count down the top 10 features you may not have used. Hopefully you’ll find something here you didn’t know about before.

#10. Order status information:

Last year we completely redesigned our order status page. You can now double check the details of your order, get progress updates, and tracking information once it has shipped. Just visit ponoko.com/make and click on “show details” to get the low-down on your latest order.

(more…)

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New! Streamlined Support for Photochemical Machining

Making with metal just got a whole lot easier.

We are thrilled to announce new streamlined support for Photochemical Machining. Previously, if you wanted to create something using Brass, Copper or Stainless Steel, you had to take an extra step to email us the extra details of your order.

Now you can upload PCM design files directly to your Personal Factory account. In addition, you can now upload and get a quote for metal parts along with Laser Cut & 3D Printed designs at the same time, all in one order.

How to make with Photochemical Machining (PCM):

  1. Prepare and save your vector design as a PDF using our Metal Machining Starter Kits.
  2. Upload your PDF to your Personal Factory account.
  3. Select your choice of metal materials and proceed to checkout as usual.

That’s it! You’re now on your way to receiving some awesome metal goodies in your mailbox. Please note: The design requirements for PCM are slightly different from laser cutting with other materials. You’ll want to be sure to read through our design guides before uploading your designs.

If you have any questions about Photochemical Machining don’t hesitate to get in touch.

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Comparing Stains on Laser Cut Wood

How to add a little something extra after all the cutting has been done

With all of the different material options available for laser cutting, it may seem like you are spoiled for choice. But sometimes it is nice to have a little more control over your finished outcome, and that’s were oils and wood stains can do wonders to transform the look of a material.

In this handy test-run and resulting visual comparison, Josh has taken a look at some of the popular Ponoko materials and how they perform with different finishes.

As well as putting together the table pictured above, he has noted down a few handy tips and material highlights that will help you make the right choice for your own laser cutting. Read on in the Ponoko Support Forums and learn how you can get the best possible outcome with stains and finishes on laser cut wood.

This content originally appeared in the Ponoko Support Forums.

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