Useful tips to ensure optimum cut quality from this versatile material
Cardstock is such a handy material for laser cutting. The versatile combination of lightweight tensile strength, fast cutting/etching and low unit cost means cardstock is a wonderful choice for greeting cards, business cards, model making and packaging. A number of popular cardstock options are available from both NZ and US Ponoko making hubs.
Cardstock cuts slightly differently from other materials in the Ponoko catalogues, so there are a few useful things to know to get the optimum cut quality for your project. Some of these tips are mentioned in the Ponoko material pages, such as designing around small light pieces that can shift during cutting. We always strongly advise that you carefully read material information to get a clearer idea of what results to expect. Material samples are another handy reference, although we stress that every project is different, and prototyping is the only way to ensure the best outcome. (more…)
High making costs? Try Ponoko Prime
Laser cutting with Ponoko is a great way to have small items like coasters or jewellery cut and shipped to you for little more than the price of a hearty meal. But what happens if your appetite for laser cutting means designs that are bigger than bite-sized? Ponoko has a solution for this, and we call it Ponoko Prime.
Existing as a monthly subscription, Ponoko Prime members enjoy a range of benefits including lower making costs, volume discounts and free shipping for orders over $100. There are other perks to being a Prime subscriber, just check out the FAQs to see if you can save money by using Ponoko Prime.
- With a Prime account: EVERY Prime order costs 32.5% less to make than Free account orders.
- Making in Large Volumes: EVERY Prime order over $1,000 cost up to 51% less to make than Free account orders.
Consider your requirements and time your upgrade to Ponoko Prime. There are some serious savings to be made.
With these Top Ten Ways to Reduce Laser Cutting Costs, the key considerations of making, materials and shipping have been optimised to give you the best possible outcome. So keep this list handy and follow the advice; ask us questions if you get stuck on anything… and we look forward to seeing what you will make next.
Do you think we covered all of the important tips when it comes to reducing laser cutting costs? Let us know in the comments below if you think there is anything we missed…
Top 10 Ways To Reduce Laser Cutting Costs:
1. Digital Prototyping
2. Paper Prototypes from your home printer
3. Make a cardboard version first
4. Start small
5. Keep Details Simple
6. Avoid Double Lines
7. Group Parts Together
8. Line vs Area Engraving
9. Material Thickness
10. High making costs? Try Ponoko Prime
How flexible are you on material choice for your design? To cut out a shape, the laser is burning through the material. Different materials burn at different rates, and also the thinner a material is, the faster it will cut. For example, 4mm cardboard cuts very quickly, and 9mm acrylic cuts very slowly.
Choosing the right material can reduce laser cutting costs considerably. If your design allows for it, create prototypes in paper (Tip #2) or cardboard (Tip #3) before moving on to thicker or harder materials. You can then have greater confidence in a successful outcome once you move up to the premium materials for your final design.
Have you had experience where changing the material thickness helped reduce laser cutting costs? Let us know in the comments below.
For more complex designs or projects that have a larger vision behind them, it’s time for Tip #10: Ponoko Prime.
Line vs Area Engraving
For creating surface details on your design, consider using Line Engraving. This method involves the laser following a defined shape, whereas Area Engraving (which can be much more time consuming) is similar to how an inkjet printer works, with the laser head passing across the sheet many times horizontally until the area has been completely filled. Both Area and Line Engraving have their merits, but it is almost always cheaper to use Line Engraving simply because less machine time is required.
There may be times where your design demands the use of Area Engraving. If this is the case, keeping the engraved parts as close together on the template as possible will help to reduce costs.
How have you saved on laser cutting costs by changing your approach to laser engraving? Let us know in the comments below.
Next up we discover whether size matters with Tip #9: Material thickness.
Make a Cardboard Version First
It is an exciting moment when your design is ready to be laser cut, but it can really pay off to do a trial cut in cardboard first before moving ahead with more expensive materials.
Remember, with laser cutting you are paying for the time it takes for the machine to make your design… and cardboard cuts really quickly. This contributes to it being one of the most affordable materials, which means you can get a fast, inexpensive test run of your design. Once you are happy with the cardboard version, you can order your design in a more expensive material with greater confidence that it will come out the way you had hoped.
If your final outcome is to be made from cardboard… well, then kick back and relax because you’re already one step ahead!
Tell us about how trial cuts in cardboard have helped keep your laser cutting costs down in the comments below.
Next up in the Top 10 Ways to Reduce Laser Cutting Costs is a handy bit of advice that is easy to overlook. Tip #4: Start small
Making with metal just got a whole lot easier.
We are thrilled to announce new streamlined support for Photochemical Machining. Previously, if you wanted to create something using Brass, Copper or Stainless Steel, you had to take an extra step to email us the extra details of your order.
Now you can upload PCM design files directly to your Personal Factory account. In addition, you can now upload and get a quote for metal parts along with Laser Cut & 3D Printed designs at the same time, all in one order.
How to make with Photochemical Machining (PCM):
- Prepare and save your vector design as a PDF using our Metal Machining Starter Kits.
- Upload your PDF to your Personal Factory account.
- Select your choice of metal materials and proceed to checkout as usual.
That’s it! You’re now on your way to receiving some awesome metal goodies in your mailbox. Please note: The design requirements for PCM are slightly different from laser cutting with other materials. You’ll want to be sure to read through our design guides before uploading your designs.
If you have any questions about Photochemical Machining don’t hesitate to get in touch.
How to add a little something extra after all the cutting has been done
With all of the different material options available for laser cutting, it may seem like you are spoiled for choice. But sometimes it is nice to have a little more control over your finished outcome, and that’s were oils and wood stains can do wonders to transform the look of a material.
In this handy test-run and resulting visual comparison, Josh has taken a look at some of the popular Ponoko materials and how they perform with different finishes.
As well as putting together the table pictured above, he has noted down a few handy tips and material highlights that will help you make the right choice for your own laser cutting. Read on in the Ponoko Support Forums and learn how you can get the best possible outcome with stains and finishes on laser cut wood.
This content originally appeared in the Ponoko Support Forums.
A material that enables your design to shine
When we talk about laser cutting in acrylic, most of the time the focus is on materials with that familiar glossy surface. Today we are taking a closer look at glossy acrylic’s lesser-known (but just as fantastic) cousin, Matte Acrylic.
Available in the Ponoko Materials Library in both black and white options, Matte Acrylic is textured on the top surface, and glossy (like the regular acrylic) on the back. We have a detailed post in the Ponoko Support Forums, which runs through many of the characteristics of this versatile material. Supporting images provide real-world examples and help to clarify whether Matte Acrylic is the right choice for your next laser cutting project.
Learn about how to best make use of this material by combining it with glossy acrylic on larger projects. See examples of the contrast between shiny and matte finishes, and how to use metallic paint to fill laser etched details. There are also a few quirks to discover that you may not have encountered before, and the tutorial includes handy tips and tricks such as advice on removing protective paper.
See more in the full post on Ponoko’s Support Forums.
Laser etched impact made easy
As the Festive Season approaches and we become more and more enamoured with all things shiny, here are our tips on how to use laser etching for some serious impact on mirror acrylic.
People love the combination of crisp laser definition with the reflective sheen of mirror acrylic, and to create these effects there are a few key points to remember. The main one is that you’re not etching into the surface of the acrylic, but rather through the reflective coating on the rear of the material.
Another tip that may seem obvious, but you’d be surprised how often it can sneak up on you – remember to reverse the artwork so that it reads correctly when viewed from the other side of the sheet.
For an informative collection of examples including vector and raster engraving, as well as different approaches to filling the etched designs, head over to the Ponoko Support Forums for the full scoop.
Ponoko presents: Laser Etched Mirror Acrylic
Useful tips to get the optimum cut quality from this versatile material
Both NZ and US hubs now offer several cardstock options. This material is a wonderful choice for greeting cards, business cards, model making and packaging.
Cardstock cuts slightly differently from other materials in the Ponoko catalogues, so there are a few useful things to know to get the optimum cut quality for your project. Some of these are mentioned in the material pages, such as designing around small light pieces that can shift during cutting. We always strongly advise that you carefully read material information to get a clearer idea of what results to expect. Material samples are another handy reference, although we stress that every project is different, and prototyping is the only way to ensure the best outcome.
Something to keep in mind is that many of the mass-produced, intricately cut card products on the market are not laser cut but stamped out with a die – like a cookie cutter. A laser cuts by burning, so some discoloration can be expected around cut marks. This is an inherent part of the laser cutting process and can be seen in the catalogue material photos. (more…)