Top 10 Materials of 2014

Join us as we look back at the materials that hit it big in 2014.

The Ponoko Materials Catalog offers a wide variety of high quality materials for laser cutting. From those awesome new Premium materials down to plain old (but ever-so-useful) cardboard, there is a material option for every making scenario.

Join us as we take a look at the 10 most popular materials from 2014:

#10) Corrugated Cardboard – Double Layer

We start out countdown with one of our less glamorous materials: cardboard. Cardboard is a great material for prototyping your design and making it in another material later. But that doesn’t mean you can’t use cardboard in a final product. Check out these 20 inspirational designs made from good old fashioned recyclable cardboard.

Make something with cardboard! »

#9) Acrylic – White

White acrylic is one of Ponoko’s most versatile materials. To get an idea of the two opposite sides of the spectrum check out these polar bear snowflake ornaments from PepperSprouts, or this Synthesizer Enclosure from Glitched.

Make something with white acrylic! »
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Ideas for Creative Agencies & Brands – #1

Check out this creative way to make an impact for your brand

This fetching set of Venetian Blinders may look like something from a 1980’s music video, but in actual fact it was featured at The Future Is Here, a 2013 design exhibition showcasing digital manufacturing.

Agencies and brands can take inspiration from cleverly simple laser cut products like this. Looking beyond their debatable merits as a fashion accessory, they are a perfect example of what can be made in your Ponoko Personal Factory at high volume and low cost.

Would you feel cool sporting a set of these? Creating a unique item that shows off your agency’s technical and creative skills in a fun, playful way is made even more memorable if your clients can wear it home!

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Dying to laser cut

The Laser Cutter Roundup — a weekly dose of laser-cut love: #210

Hey, Sam here collecting the post from The Laser Cutter.

Above are laser cut wood Starman coasters from Pixelaser.

Make sure you join TLC’s Facebook page.

After the jump, dye, lighting, clocks, and a bracelet… (more…)

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Laser cut Asia

The Laser Cutter Roundup — a weekly dose of laser-cut love: #208

Hey, Sam here collecting the post from The Laser Cutter.

Above is a laser cut birch veneer pendant lamp from Fabripod.

Make sure you join TLC’s Facebook page.

After the jump, Buddha, Chinese Newyear, and coSine… (more…)

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Building a laser cut and 3D printed PlotClock

Arduino-driven clock that writes the time, erases and repeats

Self-declared “Geek Mom” Debra posts some pretty amazing DIY projects on her blog, and this version she made of the PlotClock is well worth a closer look.

As you can see in the video above, the PlotClock is a timekeeping device that diligently wipes away the previous figures before scrawling the current time with an erasable pen.

“There is something very human and endearing about the motion of the arms as they perform their task of drawing and erasing over and over and over again.”

Debra followed instructions that she found on Thingiverse and incorporated extra modifications suggested by other Thingiverse members. Even still, resolving the design was an iterative process that included using SketchUp to visualise how the mechanism works before sending files to Ponoko for laser cutting.

“The upload and ordering process was very easy.  The hardest part was waiting for the package to arrive.”

And arrive it did, in a timely manner. Read on to discover how she added in a variation of the 3D printed cap for the dry-erase pen, and used the flexibility of Arduino programming to customize the code to the specific requirements of this project.

via Geek Mom Projects

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Using white wood filler to fill etchings

Making those detailed designs and laser etched text really pop

Laser etched details do often stand out pretty well in their own right, but sometimes it is a good idea to give them a helping hand.

Today we are revisiting an informative post in the Ponoko Support Forums that runs through using white wood filler to bring out the details on wood and plastic laser engraving.

The tutorial focuses on an example laser cut and etched from bamboo. Follow the link and you’ll be taken through the step-by-step process, including important tips such as remembering to clean off the smoke residue from the laser and how to avoid over-sanding in the finishing touches.

This is one way to do it – but we’ve seen people have great results with other techniques as well. Paints are ever-popular; model paints, acrylic paints… in fact paints of all kinds! Others use sharpie markers, crayons, and even glue mixed in with glitter particles.

Read the full tutorial to see if wood filler is the solution for your next laser etched project.

Ponoko Support Forums: White wood filler

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Wrapping up laser cutting

The Laser Cutter Roundup — a weekly dose of laser-cut love: #207

Hey, Sam here collecting the post from The Laser Cutter.

Above is a laser cut wood dragonfly ornament from Wood Notions.

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After the jump, cats, clocks, rings, and deer… (more…)

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Let’s take a closer look at Matte Acrylic

A material that enables your design to shine

When we talk about laser cutting in acrylic, most of the time the focus is on materials with that familiar glossy surface. Today we are taking a closer look at glossy acrylic’s lesser-known (but just as fantastic) cousin, Matte Acrylic.

Available in the Ponoko Materials Library in both black and white options, Matte Acrylic is textured on the top surface, and glossy (like the regular acrylic) on the back. We have a detailed post in the Ponoko Support Forums, which runs through many of the characteristics of this versatile material. Supporting images provide real-world examples and help to clarify whether Matte Acrylic is the right choice for your next laser cutting project.

Learn about how to best make use of this material by combining it with glossy acrylic on larger projects. See examples of the contrast between shiny and matte finishes, and how to use metallic paint to fill laser etched details. There are also a few quirks to discover that you may not have encountered before, and the tutorial includes handy tips and tricks such as advice on removing protective paper.

See more in the full post on Ponoko’s Support Forums.

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Vector and Raster engraving examples

Free design shows exactly what will happen in your material of choice

The mysteries of how to get the right settings for vector and raster engraving is something that can take time and practise to fully unravel. Thanks to this free file from James Stokebrand, you can create a mini laser etching cheat sheet in your favorite Ponoko material.

The file is set to work perfectly with Ponoko’s P1 template size, and it includes a range of raster fill values, vector line fill values and even some handy tips for designs that use vector linework.

Pictured above is the file etched onto blonde bamboo, and James has also provided high-res sample images in black acrylic and cardstock. Although there is nothing that can truly replace holding a physical sample in your hand, zooming in on these images is pretty close to the next best thing.

Take a look on the Ponoko Support Forums to see for yourself. The file can be downloaded from the Ponoko Showroom, and if it all looks too confusing for you (don’t worry, we all start somewhere!) there is a simpler version of what James has provided all cut and ready to go on the Ponoko Samples page.

via Ponoko Support Forums

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Laser cut maps and numbers

The Laser Cutter Roundup — a weekly dose of laser-cut love: #205

Hey, Sam here collecting the post from The Laser Cutter.

Above is a laser cur walnut plywood map of Ohio from Cut Maps.

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After the jump, Chicago, police boxes,, 10, and three… (more…)

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