DIY Kerf measuring tool refines your laser cutting precision
Although it isn’t critical on all laser cut projects, for anything with parts that fit or slot together, kerf is something that is worth paying attention to.
It may sound like a Jim Henson creation – but kerf is in fact a very real technical term. Kerf refers to the gap that is left by the cutting device – in our case, the laser beam in a laser cutter. It’s usually more of an issue when laser cutting in wood, but will also come into play when laser cutting acrylic and other materials.
Open source enthusiast Dave Chamberlin has come up with a nifty device that can be used to accurately measure the kerf of a laser cutter. The simple cutting pattern has been uploaded to Thingiverse, and includes instructions on how to measure your kerf etched right onto the device itself. Here is what it looks like:
Follow the source link below to download the file and try it out on your own laser cutter. You can also discover what else Dave is up to in his open source maker crusade over at Takeaway 3d Tech.
Creative inspiration as products are exposed in all their glory
We all know the story… the kids who spend hours pulling apart every product they can get their hands on will grow up to become tomorrow’s designers, engineers and creative geniuses. Well, the offices of Bolt in downtown Boston show that this is more than just a cliché.
Building a great hardware product is brutally hard work and our walls remind us of that everyday.
Set with a relatively small budget for decorating the office space in an inspirational way, the Bolt team made a list of their favourite hardware products of all time and purchased each item from eBay. The products were then disassembled, cleaned, and mounted on the walls in all their exploded designer glory.
This can be seen as merely an ‘art project’, with all the innards of the products exposed and neatlyknolledinto place. But as the exposed products become more and more a part of the every day, they have become valuable tools to educate, inspire and remind ofhow important exquisite design and meticulous engineering are to the success of a business. (more…)
There was plenty of excited chatter when Greg Holloway posted his MicroSlice laser cutter on Instructables last year. Much of this involved people asking “where, when and how can I get one?” Well, the good news is that this diminutive digital manufacturing device is now the subject of a Kickstarter campaign, and the pledges are coming in fast.
The MicroSlice is a nifty little unit. Once you take a closer look, it is easy to see why it won the 2013 Instructables Radioshack Microcontroller Contest. Imagine a laser cutter that sits on your desktop. Not impressed? Consider that it sits on your desktop, and takes up less space than a bowl of cereal. Less space than a takeout container. Less space than a burger with the lot. In fact it takes up less space than the power supply from a regular sized laser cutter.
The MicroSlice is a Build-It-Yourself kit, uses Open Source Software, and can be easily assembled at home by just about anyone.
The MicroSlice can cut paper, and engrave wood & plastic. Kits include an Arduino UNO R3 as well as 97 laser-cut parts and all necessary hardware to get up and running. The laser diode is a 100mw red laser, similar to what you’d find inside a DVD-RW drive. An option is available to supercharge the MicroSlice with a 200mw laser.
With a truly miniature work area of 50mm x 50mm (2″ x 2″) users will be choosing their projects carefully. For bigger projects, there is alwaysPonoko.
Learn more, watch videos of the MicroSlice in action, and make a pledge over at Kickstarter.
There are a few examples out there of DIY laser cutters, with people sharing info and tips on how to make your own laser cutting device at home.
One such project comes from Jens Clarholm, and he has put together a neat overview of just what his home-built device is able to achieve as it cuts and/or engraves various readily available materials.
The laser cutter that Jens constructed boasts a 300mW laser diode sourced off eBay mounted in a wooden frame with drawer runners facilitating movement on both axes. Controlling the mechanism is a breeze thanks to an Arduino Nano and Easy Driver combo. (more…)
Using technical expertise to explore – and indeed change – the way that people interact with and experience music is Yale student Lamtharn Hantrakul’s passion. Deep in the midst of a double major in Applied Physics and Music Composition, this latest project is playing a sweet tune.
In a process that goes from raw materials to fully resolved instrument in just 2 hours, the making of a laser cut flute forms the basis of a student workshop that gives new meaning to the concept of being hands-on with your music.
Referred to as a ‘fluterecorder’, the design is modelled on a traditional Thai flute called the Khlui.
The decision to use a laser cutter was made because it is a workflow that is easily accessible to students, as opposed to power tools that require a greater learning curve and level of supervision. An added bonus is that the laser cutter can be used to create custom etchings, enabling each student to individualise their design.
Click through to learn more and see a brief clip of the flute being played, with considerable prowess. (more…)
“Meticulously illustrated tools celebrating the tinkerers and the doers: those who build, repair and create.”
Whether it’s the finely tuned measuring devices that ensure every dimension is just so, or the brute force of over 20 different hammers and mallets, somewhere on this illustrated panel will be the tools that enable you to realise your creativity.
Comprehensive CNC resource now available on Amazon
Here is some great news for the digital manufacturing community. As a CNC evangelist Jon Cantin is in a league all of his own, and he has put in a huge effort to share his knowledge and expertise in the latest CNCKing.com publication, volume 4: Rise of the CNC.
Imagine an encyclopaedic compendium of CNC know-how, covering topics from laser cutting and CNC routing all the way through to plasma cutting and 3D printing. It’s perfect for people looking to do their own laser cutting in wood,acrylic or metal and covers topics that even advanced makers will find insightful and valuable.
In this volume, infamous hardware hacker and DIY inventor extraordinaire Ben Heck kicks things off with a foreword that highlights how CNC technology influenced his own workflow and creative career.
So if the sound of 400+ pages of CNC knowledge has you on the edge of your seat, jump over to CNCKing.com to find out more about volume 4: Rise of the CNC. The publication is now available as a digital download or in printed format from Amazon as well.
Keeping projects in balance with DIY robotic device
The Stewart platform is an ingenious robotic device that provides flexible movement of a working surface across six degrees of freedom. Often used to support flight simulators and telescopes, they are also an essential component of many serious university projects.
After observing that more time is often spent on preparing a reliable platform than on the project itself, Dan Royer has set out to build a standard platform that universities can make use of across a range of projects.
Large Stewart platforms use hydraulics to manipulate heavy loads quickly and precisely. Currently, Dan’s version works on a smaller scale using a platform built from laser cut wood with stepper motors providing motion control.
It is quite a challenge to deliver mechanical precision that is also strong and smooth when in motion. The test rigs that Dan has constructed are powered by Adafruit’s stepper motor controller boards, all driven by an Arduino. The task of keeping all six stepper motors working together is particularly tricky, so in pursuit of the most stable outcome the Gcode demo software is available as an open source download on github.
The easiest and fastest way to create your own unique 3D models is about to be released by MakerBot. Eagerly anticipated ever since an early prototype was unveiled in March, the MakerBot Digitizer is just about ready for action. This neat little device will turn almost any (smallish) object you can get your hands on into 3D designs you can share and print.
In an email alert from MakerBot this week, the following info was released that outlines some key features of the Digitizer.
- Simple, yet sophisticated software creates clean, watertight 3D models with just two clicks. - Get a 3D digital design file in just minutes. - No design skills, 3D modeling or CAD expertise required to get started. - Outputs standard 3D design file formats that can be modified and improved in third-party 3D modeling programs, like Autodesk’s free software MeshMixer. - Easily upload your unique scans directly to Thingiverse.com.
Could the MakerBot Digitizer fill a gap in your creative workflow? Hide the cat, and keep an eye on MakerBot for further updates including pricing and availability.
Annual survey returns with a new round of questions for 3D makers
A little over a year ago, the P2P Foundation supported the first ever wide-scale survey of the 3D printing community. Their results made for some interesting findings, a few of which are summarised in the above video.
In an industry where experimentation and innovation play a large role in the daily grind, you’d expect to see significant developments over time. So what has changed in the world of 3D manufacturing over the past year? Is 3D printing still a niche industry? Are we in the midst of the next Industrial Revolution?
The goal of the 2013 survey is to provide insights about 3D printing communities to the people who are actually doing the printing.