Laser Cut Play Time

Laser cut tables, boxes, crowns, vinyl organization, and a broken heart

Above is coffee table inspired by Minecraft. It is a take on the simple layered topo but adding the 8-bit pixelation for all the gamers out there. It comes from Martin Raynsford and there a complete run down on how to make it Kitronik. The materials that go into the project are MDF, birch plywood, and acrylic and all available from Ponoko.

After the jump, boxes, crowns, vinyl organization, and a broken heart… (more…)

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Booboo – The Interlocking Bamboo Drone

Interlocking bamboo drones from Andy Shen

There’s a lot of buzz around Andy Shen’s drones – and it’s not just the hum of his multi-rotor quadcopters. Earlier this year Motherboard featured Andy’s drones in their coverage of the first ever drone dogfight.

Since then, Andy’s been hard at work on his latest drone, the Booboo. Made from laser cut bamboo, the Booboo’s lightweight frame can be assembled like a 3d puzzle without the need for any glue or hardware. This unique interlocking design makes assembly a snap, while keeping the total weight of the drone to a minimum.

Check out the video below to see the Booboo in action:

Andy got his start flying drones in 2012 as a way to take aerial photographs of bike races. As a professional photographer and an amateur bike racer, Andy was enthralled with the idea of shooting races from the air. Once he started flying, he immediately saw improvements he could make to the drones on the market, so he began designing drones of his own.

After creating his racing quadcopter from CNC’d carbon fiber – the Fast Forward – He got the idea of making laser cut drone frames from Bamboo. His first step was to get his hands on a laser cut sample:

“I was pleasantly surprised to find laser cut bamboo is way cheaper than CNCing G10 or carbon. It also might be pretty light. I measured its surface area by counting pixels in Photoshop, and comparing that to a sample piece I get 112 grams for the frame, which is right on par with carbon frames!”

Andy started work on the Booboo using Google Sketchup. “It helped to build it in a 3d program to make sure all the parts fit correctly.” Andy says, “It’s a great way to visualize things and catch mistakes.” After a night of feverishly designing, he submitted his designs to Ponoko, and had a working prototype in a few weeks.

Andy’s first prototype went through two months of iterations before being ready for production. Andy details his process of testing, flying, designing and iterating over on his blog. After four iterations and a handful of crashes, Andy was ready to put the Booboo into production.

To achieve the Booboo’s unique interlocking design, Andy needed just the right amount of control over his parts, while still having access to Ponoko’s designers when he needed them:

“On the one hand, I love being control: I place the order and I upload the drawings. I’m solely accountable for the accuracy of my order.” Andy says, “On the other hand, the tight tolerances of the job required human supervision, and I was well taken care of by the crew to ensure that the materials met my specifications. It was really the best of both worlds.”

Andy credits Ponoko Prime for helping him keep the costs of his final product down. “You can’t beat Prime” Andy says, “Prime brought my costs down and allowed me to offer the Booboo at the right price for my customers. The Booboo is only viable at a certain pricepoint, so without Ponoko and Prime it would never see production.”

I asked Andy which drones are his favorite, and where he likes to fly. “We have a few spots in the city” Andy says “and we also have a club out on Long Island for weekends. For pure speed I fly the Fast Forward, and if I want to zone out and feel like a bird I fly the Booboo.”

Andy’s advice for designers just starting out with their own product line? “There’s few things more gratifying than seeing your idea realized in a tangible object” Andy says “There’s tons of great tips on the Ponoko site, so read them all and go for it.”

You can read about all of Andy’s drones at shendrones.com, and you can get a drone of your own at Andy’s Shopify Site.

Inspired to create your own product line? Make it with Ponoko!

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The Cute Side Of Scary Laser Cutting

Laser cut possums, cannibals, sweatshirts, and deer

Above is a possum charm to hang on your phone (do people still do that?). It is made of laser cut acrylic that has been inlaid and bonded to a thicker white acrylic backer – all made possible by the precision of laser cutting. This beautiful, graphic critter comes from Poo Kat Dino Crafts.

After the jump, cannibals, sweatshirts, and deer… (more…)

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Laser Cut And Make A Rainbow

Laser cut looms, feathers, flies, a log, a lamp, and Ryan Gosling…

Above is a laser cut Kumihimo disk. Kumihimo is a form of Japanese cord braiding. These disks are laser cut from acrylic and from 52 Lasers (take of look for more information – including a link to a Kumihimo disk generator).

After the jump, feathers, flies, a log, a lamp, and Ryan Gosling…

(more…)

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Laser cut teeth

The Laser Cutter Roundup — a weekly dose of laser-cut love: #222

Hey, Sam here collecting the post from The Laser Cutter.

Above is Tiny Hands on a Roll’s laser cut Shark and Fish pin. We have featured the great work from humble elephant before – not they have a Kickstarter for their amazing rolling pins.

Make sure you join TLC’s Facebook page.

After the jump, pipes, crochet, cacti, and gems… (more…)

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Laser cut smoke

The Laser Cutter Roundup — a weekly dose of laser-cut love: #219

Hey, Sam here collecting the post from The Laser Cutter.

Above is a laser cut zebra wood vaporizer box from Michael’s Handmade.

Make sure you join TLC’s Facebook page.

After the jump, circuits and charging stations… (more…)

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Look at laser cutting

The Laser Cutter Roundup — a weekly dose of laser-cut love: #212

Hey, Sam here collecting the post from The Laser Cutter.

Above is a laser cut necklace from The Fashion Bandits.

Make sure you join TLC’s Facebook page.

After the jump, glasses, fruit, trees, a house, and arrows… (more…)

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Bitsbox monthly projects for kids

How to nurture creativity for the digital makers of the future

For many of us, learning coding simply isn’t fun – but perhaps we’ve gone about it all wrong. Two former Google employees (who also happen to be Dads) saw a way to make learning coding languages fun for kids, and their solution has gathered quite a following on Kickstarter. They call their learning system Bitsbox, and as you’ll soon see, there is more to the bits than just what’s in the box.

We don’t teach our kids how to read and write so that they can be novelists. We teach them those skills so that they can be happy, so that they can be successful in whatever path they choose.

Bitsbox operates both online and as a subscription-based service that delivers boxes of coding projects in the mail to kids every month. Within minutes, kids are able to create apps that can run on a real device. The magic of the monthly deliveries is that they will keep kids hungry for more; and excited to engage with newer (and more challenging) projects as they become increasingly proficient with their coding skills.

What excites us at Ponoko is that these children will become the next generation of creative software designers and digital makers. This means that we can well and truly expect the 3D designers and laser cutting makers of the future to totally blow our minds.

Become a part of the Bitsbox community and make the most of the Kickstarter funding perks before the campaign closes.

Bitsbox via Kickstarter

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A new year of laser cutting

The Laser Cutter Roundup — a weekly dose of laser-cut love: #208

Hey, Sam here collecting the post from The Laser Cutter.

Above is a laser cut bamboo light from Michael Brady Designs.

Make sure you join TLC’s Facebook page.

After the jump, rolling pins, gas masks, coasters, lamps, and vases… (more…)

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Get it in laser cut gear

The Laser Cutter Roundup — a weekly dose of laser-cut love: #197

Hey, Sam here collecting the post from The Laser Cutter.

Above is a laser cut birch plywood magnetic gear toy from Steven Mattern Design.

Make sure you join TLC’s Facebook page.

After the jump, crosses, keys, and cuffs… (more…)

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