Entrepreneur turning hobby into novelty toy and apparel company

Robots! Yeah!
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Imagine a community of robots; from helpers to dance masters to happy companions and more. What stories would they tell? What journeys would they embark on, as their world and ours merge into one fantastical creative adventure?

The characters from RoboMustache were created and designed by Charles Wade of Greensboro NC, and they are working their way into the hearts and imaginations of young robot enthusiasts one laser cut assembly kit at a time.

It all started with the Helper Bot

GREENSBORO, NC — After graduating from college, designer and maker, Charles Wade, began his hobby by making unique animal stickers, which later morphed into woodcraft and papercraft creations. During a test for one of his woodcrafts he designed and built a poseable wooden robot. The Helper Bot was born.

With the creation of the Helper Bot, Wade began experimenting with other ideas. After receiving feedback and appreciation for his work, he created more robots and designed assembly kits that would allow others to build his creations.

Resurrected from the scrapheap in a derelict factory

Wade has cultivated his hobby into a career by establishing RoboMustache; a collection of wooden robot assembly kits, accessories and merchandise. More than a collection of novelties, the RoboMustache hints at a rich world of storytelling as well. Coined from a found project in a derelict factory, as the company grows, so will the RoboMustache universe. The story will expand to tell more about the existing robots and bring in new robots along the way.

The most mustchioed  ‘Staff Pick’ on Kickstarter

Wade is crowdfunding the project to take the RoboMustache universe to the next level. The Kickstarter launched Dec. 4, 2015 and runs through the new year. Rewards for backers include assembly kits for each of the RoboMustache characters, laser cut in bamboo ply by Ponoko.

For more information on RoboMustache, visit RoboMustache.com or email contact@RoboMustache.com. To see the Kickstarter, visit RoboMustache.com/Kickstarter

Laser Cutting Some Cheer

Laser cut holly, pharmaceuticals, dragons and saints, watermelon!

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Above is a graphic holly Christmas card. It is laser cut from paper, like Ponoko.com‘s own Cardstock, and comes from Storyshop.

After the jump, pharmaceuticals, dragons and saints, watermelon… (more…)

Burning Through the Bills: Laser Cut Money

Scott Campbell’s Laser Cut Skull

Scott Campbell Skull detail

At a time of year when spending patterns can make it seem like people have money to burn, this laser cut skull by Scott Campbell sends a sobering message. Produced as a one in a series of laser cut US currency sculptures, the thought-provoking collection pokes fun at all those cashed-up buyers with their wallets out.

Highlighting the arbitrary nature of money

The leering skull featured above is an image familiar in the world of tattoo art (Scott happens to be a former tattoo artist himself). By placing this iconic form into a dead-man’s chest made out of $11,000 in real, legal currency, the value of money is brought into question as we reconsider how much the items that we buy are really worth.

scott campbell skull full

Laser cut layers

Using the technique of layered construction creates a solid three-dimensional object from the 2 x 2 foot sheets of currency. This is an effective way to generate 3D forms, as it takes advantage of the precision enabled by laser cutting and (as Scott shows here) the resulting topographical layers create a distinctive visual texture.

For further pieces that challenge the big spenders, you can find additional skulls laser cut from dollar bills at Scott Campbell’s Studio.

 

Ironically Retro Laser Cut Time

Laser cut clocks, stars, and a small business!

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Above is an alarm clock housing for your smartphone. It is laser cut from MDF, like Ponoko.com‘s own, and comes from vincent.verheggan over at Instructables.

After the jump, stars, and a small business… (more…)

All Facets of Laser Cut Animals

Laser cut animals, rulers, spaceships, and California!

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Above are geometric animal coasters. They are laser cut and etched into maple wood, like Ponoko.com‘s own Premium Veneer-MDF, and come from The Campbell Craft.

After the jump, rulers, spaceships, and California… (more…)

Laser Cut House Cats!

Laser cut  houses, and cats!

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Above is a Pop-Up Village. They are laser cut and etched into wood, like Ponoko.com‘s own Birch Plywood, and come from Thea Starr of 6 By 6 Arts.

After the jump, some cats… (more…)

How To Create Strength Using Origami and Laser Cutting

New structural options from everyday materials 

In recent years, the boundary between art and engineering has continued to blur with scientists and researchers turning their formidable minds toward traditional craft techniques. The results are starting to get quite exciting, with surprise breakthroughs such as the Japanese origami-inspired ‘zippered tube’ featured above demonstrating that there is still much to learn about how we use familiar materials.

This example highlights a novel process of combining thin flexible sheets of material that have precise cuts and folds in them. The location and combination of these elements enables the material to become rigid when assembled in specific configurations, gaining structural integrity far beyond the original material’s capacity.

The research that developed this construction technique emerged from a collaboration between University of Illinois grad student Evgueni Filipov, Georgia Institute of Technology professor Glaucio Paulino and professor Tomohiro Tachi from the University of Tokyo.

“…we’re starting to see how it has potential for a lot of different fields of engineering” – Evgueni Filipov

Filipov and his colleagues focus on an origami technique known as Miura-ori folding, where a tube is constructed from two precisely folded ziz-zag strips. Individually, the strips are highly flexible but when combined the resulting tube has a remarkable rigidity and controllable degree of compression or folding.

What does this mean for Ponoko users? While much of the focus in the origami research is currently centered around potential uses in architecture and for space exploration; many of the options from the Ponoko Materials Library would be a great fit for this approach to assembly and construction.

via Georgia Tech News Center

 

Ideas for Creative Agencies & Brands – #23

Laser Cut Fashion

laser cut fashion example

The intricate designs enabled by laser cut textiles are no longer an exclusive novelty for the haute couture runway scene. The bold fashion statements enabled by laser cutting are now within the grasp of the everyday consumer, with leather, silk and other textiles ideally suited to the digital manufacturing process.

Delicate patterns reminiscent of fine lace and needlework lend themselves well to laser cutting, but as we can see in the image above, bold shapes and iconic imagery can be just as effective.

With some clever design thinking, laser cutting has also enabled more exotic materials to become wearable garments. The wooden t-shirt below by Pauline Marcombe uses laser cut panels attached together with wire, transforming what was once a rigid material into a malleable interlocking form of modern body armour.

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Why would you turn to laser cutting for brand promotion? For one, the eye-catching impact of these fashion items invites attention and a healthy curiosity… but also, thanks to the laser cutting process, there is much scope for design freedom and customization at a price that is accessible to the consumer.

How can your brand stand out amongst all the other fashonistas using the Ponoko Personal Factory? Let us know in the comments below. For more ideas for Agencies and Brands, see the other posts in the series.

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Laser Cut Self Portraits

Laser cut Frida, unicorns, boxes, signs, and a new Kickstarter!

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Above are Frida Kahlo earrings. They are laser cut and hand painted wood like Ponoko.com‘s own Birch Plywood, and come from Ave Rose Collections.

After the jump, unicorns, boxes, signs, and a new Kickstarter… (more…)

How To make a Laser Cut Local Landmark

City of Bath Georgian House flat-pack model

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Miniature models of local landmarks are a popular choice when it comes to souvenirs and keepsakes. In this example, the iconic Georgian terrace houses from the city of Bath in the UK are recreated with loving attention to detail.

Available as a flat-pack kit of three neatly stacked cosy homes, you can choose from either 1.5mm card or 3mm poplar ply, and the straightforward assembly process will only take a few minutes.

Ideal for Laser Cutting
Laser cut architectural models are the ideal choice to make use of tab-and-slot construction techniques that allow for quick and easy construction, often holding together without the need for glues or adhesives. Basic elevations of the structure can be traced out in your preferred drawing program (inkscape is a Ponoko favorite) and prepared for laser cutting. Take the guesswork out of designing with interlocking slots using one of several freely available tools and plugins. For a landmark or object with a more sculptural form, 3D models can also be sliced up into panels or interlocking sections that are just right to send to the laser cutter.

Optimise for Production (and add a little extra)
Once you have the profiles and parts that make up your object, arrange them neatly within one of the Ponoko laser cutting templates and add useful notes or assembly tips as etched details. The Ponoko guide to keeping laser cutting costs down contains important information that will save you time and money, so be sure to read through before starting to avoid common (and costly) pitfalls.

It can also be nice to add a little something extra to the assembled model. The Georgian terrace kits by Bob Kann come supplied with a little light to install inside, so that there is a warm welcoming glow that completes the homely feel.

via Bob Kann