Imagine a community of robots; from helpers to dance masters to happy companions and more. What stories would they tell? What journeys would they embark on, as their world and ours merge into one fantastical creative adventure?
The characters from RoboMustache were created and designed by Charles Wade of Greensboro NC, and they are working their way into the hearts and imaginations of young robot enthusiasts one laser cut assembly kit at a time.
It all started with the Helper Bot
GREENSBORO, NC — After graduating from college, designer and maker, Charles Wade, began his hobby by making unique animal stickers, which later morphed into woodcraft and papercraft creations. During a test for one of his woodcrafts he designed and built a poseable wooden robot. The Helper Bot was born.
With the creation of the Helper Bot, Wade began experimenting with other ideas. After receiving feedback and appreciation for his work, he created more robots and designed assembly kits that would allow others to build his creations.
Resurrected from the scrapheap in a derelict factory
Wade has cultivated his hobby into a career by establishing RoboMustache; a collection of wooden robot assembly kits, accessories and merchandise. More than a collection of novelties, the RoboMustache hints at a rich world of storytelling as well. Coined from a found project in a derelict factory, as the company grows, so will the RoboMustache universe. The story will expand to tell more about the existing robots and bring in new robots along the way.
The most mustchioed ‘Staff Pick’ on Kickstarter
Wade is crowdfunding the project to take the RoboMustache universe to the next level. The Kickstarter launched Dec. 4, 2015 and runs through the new year. Rewards for backers include assembly kits for each of the RoboMustache characters, laser cut in bamboo ply by Ponoko.
Wrapped in a Living Hinge: Laser Cut Clutch
There is something almost magical about the way a flat sheet of rigid material becomes flexible when laser cut using the ‘living hinge’ technique. This method of achieving a 3D shape from 2D material is ideally suited to laser cutting, as it exploits the natural tendency for stiff materials to flex around voids or notches. With a distinctive visual identity, the functional design elements can also be quite eye-catching.
The result is a smooth, organic curve that can be controlled rather efficiently if you are willing to either put your head far enough into the mathematics of how it works, or simply enjoy the prototyping process through several rounds of trial and error.
About living hinges
Learn more in our post on How To Design a Living Hinge where the mathematics behind this construction technique are revealed. While many examples of living hinges use simple lines as the decorative and functional element, it is in fact possible to adapt complex graphics (such as icons or company logos) to achieve a similar physical manipulation in the material.
See the following examples of patterns increasing in complexity, and how they respond when they are a part of a living hinge. To the left is a basic staggered line element, similar to the clutch bag design featured above from Michael Harwood. Moving through to chevrons, larger voids in a plus symbol and then the more detailed Space Invader sprite, it is clear that visually recognisable icons can indeed become living hinge elements.
Applying this technique to your brand
Staggered lines are an excellent starting point when looking at living hinges, as the behavior of the material is much more predictable and therefore easier to control. To keep things interesting, we do also encourage exploring more complex designs for maximum impact. Consider both the form that is created when the material bends around the living hinge, and how best to incorporate brand identity.
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Using a Laser Cutter To Customize Your Keys
With all of the time people spend at their personal computers, there is a growing demand for new ways to give these devices a more natural, human touch. One popular solution to complement the cool sheen of the portable computer is to create custom keys and removable keyboard decals.
The laser cut and etched example pictured above faithfully recreates the features on the buttons, from the classic fonts all the way to proportion and composition. It also pays to experiment; if you get the laser etched details just right, there is even scope to allow for light to pass through from the backlit keys below.
This is an effective way to give your computer added tactile and visual warmth. If you don’t have the means to make your own, you can see if the full Lazerwood example suits your needs. For those who would like to try their own design for keyboard customizations, try this instructable as a starting point. Load in the design files to your Ponoko Personal Factory and you’ll soon be typing away on an individualized upgraded keyboard with some serious creative flair.