How Motion Synth Became A Laser Cut Success

Motion Synth: A Laser Cut Kickstarter Success Story

AUUG Motion Synth

When the Auug team dreamed up their novel music interface the Motion Synth, they knew that there would be a great response from musicians and enthusiasts alike. Before Motion Synth, there was no integrated system that allowed for electronic musicians to interact with their instrument in a natural, intuitive way.

The innovation that makes all the difference with the Motion Synth is in the way that it combines a cleverly resolved physical interface with the robust and technologically powerful iOS mobile device range. Motion Synth consist of three elements, all working together: the AUUG Grip, the AUUG app and the AUUG cloud.

motion synth 3

The Grip is what we’re focusing on here. Laser cut from aluminium and then CNC cold-formed, it encases an iPhone or iPod touch in a way that leaves the fingers free to interact with physically defined regions on the screen. All this happens without interfering with the intuitive process of actually playing music; no distraction from whether the device is secure, or looking to see where to place the fingers.

You may think this sounds a bit like a 21st Century Theremin, but there is actually a whole lot more to the Motion Synth. A true laser cut success story, the Motion Synth is a showpiece for the integration of digital manufacturing technologies such as laser cutting with high-end electronic devices.

Auug’s Motion Synth is a fantastic example of how laser cutting gives product developers the ability to go from concept to fully functional prototype in a smooth, efficient workflow. Already highly resolved prior to the successful Kickstarter campaign, the commercial product has also received serious attention from investors on Shark Tank Australia. By working with the available technologies and making clever use of their combined strengths, AUUG founder Dr Joshua Young is breaking new ground with the Motion Synth.

We highly recommend checking out the product videos on auug.com to see just how amazing this combination of physical and electronic components can be, and you can also learn more about the product development and public funding process at the Motion Synth Kickstarter campaign.

 

 

New Materials: Ultrasuede is here!

One of our most requested materials is now available in the US

Ultrasuede for laser cutting

Invented in Japan in the 1970’s, this popular material is known for having a luxurious feel, being extremely durable and a breeze to clean. The fabric is65% non-woven ultra-microfiber polyester and 35%  non-fibrous polyurethane  binder. It feels like natural suede but is resistant to stains and discoloration. With the woven fabric surface, it resists pilling and fraying. These are perfect for your a wide range of laser cut products — from small device covers to fashion items like shoes or home items such as furniture pieces.

Ultrasuede – Camel

Looking for a nice new material to work with for your accessories? The camel version of ultra suede has a tactile appeal and is a darker neutral color that would go well with any clothing choice, making it the perfect material for your laser-cut accessories.

ultrasuede - camel

   See How Ultrasuede Camel Reacts to Laser Cutting >  

 

Ultrasuede – Coffee Bean

Did you know that this material is also washable and is resistant to shrinking? Sounds like its a great match for fashion items, too. Our ultrasuede is available in this lovely dark coffee bean color.

ultrasuede coffee bean for laser cutting

  See How Ultrasuede Coffee Bean Reacts to Laser Cutting >  

 

Ultrasuede – Executive Gray

This material is a great alternative to leather. It has the look of natural suede but the durability and flexibility of synthetic fabric. If you’re not too fond of the brown version, we have it available in grey. This can look great for your brand items or products that you make for executive giveaways.

executive grey ultrasuede

  See How Ultrasuede Executive Gray Reacts to Laser Cutting >  

 

Are you excited about these materials? Give us a shout in the comment box about what you plan to do with these additions to our material lineup.

 

Ideas for Creative Agencies & Brands – #45

In The Right Frame Of Mind – Using Customized Picture Frames as a Marketing Toolcustom-laser-cut-frames-collage9

People love to have their favorite pictures on display, and laser cutting offers a fantastic potential for creative customized picture frame solutions. By incorporating laser cutting into your design process, custom picture frames can be a valuable marketing tool for your brand.

How to use laser cutting for picture frames

There are a number of different approaches you can take, from material selection to cut path complexity and adding laser etched details. The example above from Picture It Creations shows one way to use laser cut text, this time cut from colored matte board.

Let’s take a look at a few more approaches to laser cut customized picture frames.

Incorporating silhouettes

The perimeter of the photograph can be manipulated to fit within a chosen graphic theme, creating dynamic points of interest for the eye to follow. This can be seen with the banyan trees and the Seattle skyline frames from Elise Koncsek.
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Familiar laser cut and etched details

Building a box frame using the iconic laser cut tabbed construction as demonstrated here by Lasercutouts (below, left) can be a neat way to enhance the physical presence of the frame. Another familiar visual element is the use of laser etched details, as shown in the soccer team frame by R Keepsakes.

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Stylized objects and forms

Laser cutting enables a playful creativity that can open up new directions to explore, as with the nostalgic tv frame design (below, left) from Phings and the specially designed Ultrasound Frame (below, right) from Gravi Art.

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Ornate borders

Replicating traditional carved frames from different historic periods and artistic genres, The Wood Shape Store has some interesting approaches to using laser cutting for custom picture frames. Included in the mix below are two baroque/gothic style frames, as well as a deco geometric example (below, left) that consists of discrete elements to be mounted or installed onto an additional support structure.

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Delicate details

Laser cutting can be quite delicate, as we can see in the repetitive pattern design from Swirlydoos (below, left). Merging the traditional with contemporary techniques and materials, acrylic brooch frames from Emi Ko Supplies (below, right) look light-hearted and fun, thanks to the juxtaposition of playful materials and the ornate design.

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Both laser cutting and laser etching feature in the numerous frame designs from HMCrafters (below). By choosing to use laser etched details, the tone, grain and surface singed wood becomes a distinctive feature that is iconic and readily identifiable to laser cutting.

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With the custom wedding invitations from The Redd Press Shop (below) the use of laser etched details is further enhanced by layering materials to add contrast and impact to the laser cutting.

custom-laser-cut-frames-reddpress

While many of the laser cut frames featured in this post are specifically targeted to the consumer, it is not too much of a leap to see how a similar approach can be applied to promotional products for an event, conference or particular marketing theme. Let us know if you’ve seen other great ideas for laser cut customized picture frames in the comments below; and for more ideas for Agencies and Brands, see the other posts in the series.

 

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Customized Laser Cutting for Tech Geeks

Designing Your Own Enclosures for Electronics Projects

adafruit laser cut enclosure

Laser cutting has long been the chosen solution for many DIY electronics project enclosures, and with good reason. By building a custom case using laser cutting, you are able to protect components, give precise access to interface elements, and also add laser etched details that communicate function and branding.

We’ve previously taken a look at how to make a laser cut enclosure using Box Maker and similar plugins for laser cutter-friendly software programs. Another neat browser-based option is MakerCase (screenshot below) where it is easier than ever to enter design constraints, interact with a 3D model of the enclosure and then save a file that is ready for laser cutting.

makercase

These fantastic tools and software solutions go a long way in making laser cut enclosure design accessible for projects large and small. While a laser cut enclosure can be quite simple, the thorough breakdown by Phillip Burgess on Adafruit covers a number of key considerations and comes strongly recommended indeed. The eye-catching rainbow Raspberry Pi case pictured at the top of this post is a prime example of the way that the strengths of laser cutting can be leveraged to produce unique, desirable outcomes.

Personal projects get a serious boost from laser cut enclosures, and the next step is often to produce and sell products that look both professional and highly resolved. A notable example of how custom laser cut enclosures have helped turn personal projects into Kickstarter success stories is the Game Frame (pictured below) from Jeremy Williams.

gameframe

So whether you’ve baked yourself a techno treat with the Raspberry Pi, or created new possibilities using the latest boards from Arduino; those electronic projects can get such a boost when a custom laser cut enclosure is added to the mix.

In short, laser cutting enables customization and full control over the following design and interface elements:

Protect components: Boards, screens and connectors can all be housed securely.
Location of openings: Plugs, connectors, lights and vents can all be positioned in exactly the right spot.
Communication: Adding custom branding, labels to ports, and a bit of personal flair.

Be sure to read through the Adafruit Laser Cut Enclosure Design Overview and fire up your Ponoko Personal Factory to get the prototyping process started right away. Let us know in the comments below if you know of any other handy tips and resources for making laser cut electronics enclosures.

 

Cashing In on the Wedding Industry: Laser Cut Centerpieces

How Others are Finding Success Making and Selling Table Numbers and Centerpieces

laser cut wedding table personalisedfavours

Wedding guests have their first taste of things to come with custom laser cut invitations, and we’ve seen how fun and playful laser cut photo booth props entertain and delight. The all-important wedding cake has also had a romantic laser cut makeover, and today we are turning our attention to laser cut solutions for tables and guest seating.

With over 2.5 million weddings in the US annually, clever Etsy sellers are tapping into a niche market that has an eye for custom centerpiece design. From table numbers to decorative center features, laser cutting enables designers to explore creative themes that enhance the magic of the wedding day.

Pictured above is a three-panel centerpiece from Personalised Favours. Across the different panels there are laser etched details featuring the table number and also the menu, putting all the important table information into one neat package. Other popular Etsy offerings are freestanding table numbers such as the neat script from Foote and Flame (below, left) and a romance-themed numbered heart from PinkSwann (below, right).

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Also from Personalised Favours, the ornate script of these staked numbers (below) make great use of the complex contours that are enabled by laser cutting. Rather than have an attached base for the numbers to stand on their own, these can be inserted into an existing centerpiece for more height and greater presence on the table.

laser cut wedding personalisedflavours2

Acrylic, another favorite material for laser cutters, also lends itself well to the wedding table. Pictured below is a bold laser cut table number set with integrated heat-formed base from ZCreateDesign. Options for these table numbers include black, transparent, silver or gold mirror acrylic.

laser cut wedding table zcratedesign

Further creative outcomes can be achieved when combining laser cut table numbers with other functional table elements. We saw the laser etched menu earlier, and the following examples from Foote and Flame also demonstrate ways to merge concepts together. The laser cut text becomes a romantic illuminated feature when a tealight candle is inserted into the assembly, and a laser etched coaster identifies seating arrangements and also becomes a personalised keepsake for the lucky guest to take home.

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Wedding decorations are an opportunity to express personality and explore the inspired creativity that fits so naturally when love is in the air. Through clever use of laser cutting, centerpieces and table numbers can easily become a part of the happy couple’s unique expression on the big day. Let us know in the comments below how you would use Ponoko’s Personal Factory to create some truly inspirational laser cut table features.

Ideas for Creative Agencies & Brands – #44

Laser Cut and Etched Family-Centric Promotional Items

laser cut family birthday calendar

Promotional items that have a personal touch can become valued trinkets for the recipient, and you can’t get much more personal than with a focus on family. The diverse capabilities of laser cutting and laser etching make customized family-centric products quick and easy to achieve. As we’ll see in the following examples, materials can range from the familiar to the experimental using a number of different techniques.

Pictured above is a laser cut family birthday calendar from Zetka in Poland, who provide options for custom text and different materials and finishes. The family tree is also a popular theme, with an interpretation in ply from Dansky Arts & Crafts (below, left) and hand-cut paper from Twenty Fingers (below, right).

laser-cut-family-collage-1

Continuing the theme of family connections, the puzzle pendant necklace pictured below from AJ’s Custom Jewelry is hand-stamped, but the same idea will translate nicely across to laser cutting and etching. The focus is all on the names of each generation with Jimagination Creations’ text-based family tree (below right).
laser-cut-family-collage-2

Moving from text to images, the beautifully simple use of silhouettes from Cheek By Jowl are one of many versions on the same theme offered by these clever designers.

laser cut family silhouette portrait

 

Photographic images can make for striking laser etched family portraits. The engraved wood example from Twiki Concept (below, left) has so much more presence than an everyday photo print, and the set of laser etched leather coasters from Sweenks (below, right) enable the family photos to become a useful everyday product.

laser-cut-family-collage-3

Puzzles are another great way to make use of photos; many print services provide custom puzzles as an option, and it really isn’t difficult to go one step further to make custom laser etched puzzles from family portraits. Pictured below is a puzzle laser cut and etched in ply from Factory eNova. Learn how to make a custom laser cut puzzle with this handy guide.

laser cut family enova

The final examples are a little more experimental. For those with extra time or just the urge to be creative, an organic laser cut puzzle portrait such as this one from MoaDesu (below, left) lends itself well to being finished with a coat of bright paint or even laser cut from different materials. Food products are not a part of the selection in the Ponoko Personal Factory, but it’s still interesting (and fun!) to see the exploration from Coby Unger (below, right) where famous portraits have been laser etched onto Matzah, a crisp flatbread traditionally eaten at Passover in the Jewish community.

laser-cut-family-collage-4

Adding a personal touch by featuring families and family activities in laser cut products can lead to some really creative outcomes that are more likely to be retained (and maybe even cherished) by the recipient. Let us know if you’ve seen other great ideas for laser cut family themed products in the comments below; and for more ideas for Agencies and Brands, see the other posts in the series.

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Cashing In on the Wedding Industry: Photo Booth Props

How Others are Finding Success Making and Selling Laser Cut Photo Booth Props

laser cut wedding photobooth props evi 1

Photo booths at weddings are an increasingly popular way to engage guests with the spirit of the celebration, and with good reason. The photobooth provides a way to have a little carefree fun, all while creating lasting memories on the happy couple’s special day.

No photobooth is taken seriously unless it has a good selection of props; and through laser cutting, it can be easier than ever before to make high-quality custom props for wedding guests to use in their photo session. Let’s take a look at a few of the fun ways people have used laser cutting to produce photobooth props for sale on Etsy.

Laser Cut Text Props

Pictured above is a collection of laser cut text props by Evi Amaira Custom Decor. Laser cut text works really well in this application because it is very easy to create relatively complex shapes, as can be seen in the fancy fonts used here. Two other approaches to text are shown below, where the messages have been laser etched into the timber surface and then finished to make the text really pop.

laser-cut-wedding-photobooth-props-text

 

In these exaples (above) from Studio 38 Torquay, the text has been laser etched and then filled with enamel paint. The surface is then coated with a clear matte varnish that prevents flash glare from ruining the photos. Here is a closer look at the laser etched text with enamel paint:

laser cut wedding photobooth props studio38torquay-2a

Laser Cut Object Props

For those whose actions speak louder than words, clowning around in front of the camera often comes naturally – but for others, it can help to have fun graphic object props at hand. The laser cut wedding photo booth prop sets from Evi Amaira (below, left) and Styline (below, right) can help to create that distinguished, formal feel or perhaps add a little spice to the party.

laser-cut-wedding-photobooth-props-objects

Laser Cut Photo Booth Frames

Another great idea is to go one step further and supply a laser cut photo booth frame for guests to pose with! The example on the left from PhotoBoothProp is in the style of a polaroid print, and the wood has been painted in preparation for dry-erase markers so guests can personalise their messages to the happy couple. Featured on the right, another approach to the photo frame prop from Scrapadabra includes the names of the matrimonial couple highlighted in ornate script.

laser-cut-wedding-photobooth-props-frame

Photo booths are a lot of fun and set up an opportunity for wedding guests to share their joy with the happy couple in creative ways. Using your Ponoko Personal Factory and some clever laser cutting, the wedding photo both experience can truly become a dynamic memory maker for that special day.

 

New Materials to Inspire Innovation: Matte-Finished Clear and Two-Color Acrylics

New acrylics for laser cutting

We love acrylics! And we’re releasing two this month. Clear acrylic with matte finish is new in the US while our popular two-color black-on-white is now available in New Zealand. There are a lot of great projects you can do with this flexible material.

Clear Acrylic With Matte Finish

This is a cool thermoplastic that has a matte finish on one side and glossy finish on the other. When you order this material for a project, by default the material will be placed matte side up so the laser engraving will be on the matte side. If you wish to engrave the gloss side instead, please let us know via a note in the shipping instructions.

laser cut acrylic

 

Here’s a great example of the material laser cut as a business card:

Clear acrylic with matte finish laser cut as a business card

 

Two-Color Acrylic – Black on White

This two color acrylic has a thin layer of matte black plastic on the top – engraving reveals the white acrylic underneath for a dramatic effect. The example above is a card wallet made with this cool acrylic.

two color acryic for laser cutting

How do you plan on using these amazing acrylics? Let us know in the comments below.

Ideas for Creative Agencies & Brands – #43

Marketing to the Travelling Executive

travel-laser-engraved-usa-passport-wallet-1024x680

When business executives and head honchos hit the road to seal the next big deal, they love to have all the right corporate gear. Let’s take a look at how laser cut giveaways and laser cut corporate gift ideas can smooth out even the bumpiest of business junkets.

Personalized Laser Cut Travel Accessories

Travel accessories are a great way to use laser cutting to customize products with company branding or personalized info. In the above example from Laser Cutting Lab, a leather passport wallet with laser etched details not only protects this important document, it also sets the exec apart from the other travellers in the departure lounge.

laser cut luggage tags

Briefcases, suit bags, backpacks and checked items all need to be easily identified. The scope for creative laser cut solutions is broad and varied when it comes to luggage tags. The two examples above show how laser etched details can be used effectively, and also how the shape of the tag itself can reference travel-themed forms. Luggage tags can be produced using most of the familiar laser cutting/etching materials such as leather, acrylic, ply and sheet metals.

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For the health-conscious travelling executive, laser cut kitchen tools are a novel way to keep that hard working body fuelled up. Imagine squeezing your own cup of fresh OJ before that important meeting! This travel friendly laser cut orange juicer (above) disassembles and packs flat, perfect for the open road.

Work hard, play hard… travel games are a great way to clear the head from all those work stresses while keeping the mind active. The portability of laser cut chess sets like the timber and leather Got Chess (pictured above) is just one example of how traditional board games can easily slot in to the briefcase or day pack.

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Document wallets, briefcase inserts, tablet and notebook holders can all be laser cut from leather and then stitched together. This method of construction gives a hand-crafted artisan look, and will balance nicely with any custom laser etched corporate details that are included in the design. In the example above from Laser Cutting Lab, slots for all of the essential business tools are neatly laid out in a stylish folding leather case.

laser cut felt pouch and etch test

Another consideration is to use laser cut felt, as in the example above from David Sjunnesson. Pictured on the right is a sample sheet showing how different engraving settings will look when using felt from the Ponoko Personal Factory.

Laser cutting makes it so easy to add custom details to executive travel gear, made even more accessible thanks to the relatively simple design requirements of products like luggage tags and basic document sleeves. Let us know if you’ve seen some great ideas for laser cut executive travel products in the comments below, and for more ideas for Agencies and Brands, see the other posts in the series.

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Laser Cut Success Stories: Akujin Corps Etsy Store

How to quit your day job and find success with niche laser cut products 

akujincorps - laser cut glasses

Robert Overstreet was once a mild mannered IT consultant with a passion for cosplay on the side, but thanks to some clever design thinking and effective use of the Ponoko Personal Factory, his Akujin Corps Etsy store has turned into a serious full-time business.

Akujin Corps specialises in laser cut acrylic glasses for cosplay enthusiasts. The designs are inspired by the dynamic characters from various anime, comics and other media – a wildly creative culture where everyday boundaries blur with fantastical action and adventure.

Let’s take a look at Robert’s journey and reflections on his laser cutting experience with Ponoko.

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How did you get started as a designer and seller on Etsy?

To be honest I do not recall how I found Etsy. I expect it was mentioned somewhere while looking for alternatives to eBay.

What was the inspiration behind your product?

I started going to conventions in the mid-1990s. As cosplay started becoming more common over the next few years I noticed a lot of Vash cosplayers did not have glasses or had poor replicas. I searched online and found the official movic replicas selling on eBay for $150-$300 and the poor replicas selling at about $90. I bought up a few pairs of similar looking glasses and modified the arms and started selling them for $20 on eBay. I did not make a lot, but I made enough to afford buying more glasses to modify as well as my anime, comics and games.

What led to you try Ponoko?

Before I found Ponoko my products were very limited. I mostly worked with existing products that I purchased modified, then resold.

In 2012 I discovered Ponoko. Now I could design and cut acrylic and started making unique designs instead of modifying existing products. When business started picking up in late 2013 I had to choose between working full-time in IT for the county or my glasses. Certain circumstances came up and I put in my two weeks notice with the county and have been making glasses since.
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What are the top 3 things you love about Ponoko? Why?

The simple design requirements, the great customer service, and a fairly decent number of materials to choose from.

The design requirements are easy to understand and work with in inkscape which is free. Files can be created saved edited without expensive software or conversion.
It is not unusual for me to receive product and let it sit for a few days before I need to assemble a piece from the lastest Ponoko delivery. Sometimes I find my acrylic parts are damaged under the original paper by the manufacturer. When I contact Ponoko about this issue or other issues like product broken in the mail or cut in the wrong color which both very rarely occur, I never have any trouble getting in touch with Ponoko’s customer service who quickly arrange for a replacement. The number of materials to choose from in acrylic alone is pretty great. I have only run into a few instances where color limitation was an issue and in those cases Ponoko was willing to help me with a custom order.

How did you make (and sell) your glasses before Ponoko? How is this different from your Ponoko process?

From 1996 until 2012 I worked with existing products modifying them to create new products. I believe I had about 17 unique products until I started working with Ponoko. After the discovery of Ponoko in late 2012 I went from making a few different products to hundreds of unique items in less than a year.

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How long does it take to go from: (i) idea to design; (ii) design to prototype; (ii) prototype to product; (iv) product to first customer (or media attention)? How do these 4 speeds compare to doing this without Ponoko?

With Ponoko, From idea to design takes an hour or two, and design to prototype takes about a week. If the design works out I also end up with a product at this point. If the design does not work out I am looking at another hour or two fixing issues with the design and another week waiting for the revised design to be delivered. Once I have a new product listed on Etsy I usually have my first order within a week. Without Ponoko or a similar service my business does not exist.

What advice do you want to give to other designer/sellers?

Do not take criticism and feedback personally, but do not let people walk all over you either. Customer service is important but you should expect to be treated respectfully by your customers as well.

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So now that you know the story behind Akujin Corps, you can find the current range of laser cut cosplay glasses on Etsy.

If you’re inspired by Robert’s success to try laser cutting your own products, head over to the Ponoko Personal Factory and start making today.