How Motion Synth Became A Laser Cut Success

Motion Synth: A Laser Cut Kickstarter Success Story

AUUG Motion Synth

When the Auug team dreamed up their novel music interface the Motion Synth, they knew that there would be a great response from musicians and enthusiasts alike. Before Motion Synth, there was no integrated system that allowed for electronic musicians to interact with their instrument in a natural, intuitive way.

The innovation that makes all the difference with the Motion Synth is in the way that it combines a cleverly resolved physical interface with the robust and technologically powerful iOS mobile device range. Motion Synth consist of three elements, all working together: the AUUG Grip, the AUUG app and the AUUG cloud.

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The Grip is what we’re focusing on here. Laser cut from aluminium and then CNC cold-formed, it encases an iPhone or iPod touch in a way that leaves the fingers free to interact with physically defined regions on the screen. All this happens without interfering with the intuitive process of actually playing music; no distraction from whether the device is secure, or looking to see where to place the fingers.

You may think this sounds a bit like a 21st Century Theremin, but there is actually a whole lot more to the Motion Synth. A true laser cut success story, the Motion Synth is a showpiece for the integration of digital manufacturing technologies such as laser cutting with high-end electronic devices.

Auug’s Motion Synth is a fantastic example of how laser cutting gives product developers the ability to go from concept to fully functional prototype in a smooth, efficient workflow. Already highly resolved prior to the successful Kickstarter campaign, the commercial product has also received serious attention from investors on Shark Tank Australia. By working with the available technologies and making clever use of their combined strengths, AUUG founder Dr Joshua Young is breaking new ground with the Motion Synth.

We highly recommend checking out the product videos on auug.com to see just how amazing this combination of physical and electronic components can be, and you can also learn more about the product development and public funding process at the Motion Synth Kickstarter campaign.

 

 

How To Make a Laser Cut Dremel Chop Saw

Industrialize your mini DIY production line

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Repetitive cutting for projects that require precision parts can be a time-consuming process. The need for consistency and accuracy in making several hundred cuts from small diameter pipes prompted sculptor HTMF Metal Pizza to seriously upgrade his DIY production line.

Why not use a pipe cutter?

The usual way to cut sections from the hobby pipe is to use a pipe cutter, however this tool leaves a small deformation around the inner diameter. Normally this wouldn’t be an issue, but as HTMF’s process requires smooth edges on both inner and outer surfaces, the sections from the pipe cutter are unsuitable for his needs.

Solution: the Dremel abrasive disc

An abrasive disc spinning at high speed will cut with the precision that HTMF is looking for. When controlled in smooth linear movements, the cuts will be quick and clean… so armed with this knowledge he set out to optimise the cutting process to achieve greater speed without sacrificing any accuracy.

“While I tried cutting the tubing free hand, I found I needed a third hand and there was a huge variation in size which required a great deal of re-finishing.”

Introducing the laser cut Chop Saw

The solution was to build a miniaturised ‘chop saw’ mount for his Dremel cutting tool. As well as holding the Dremel and working material securely, the chop saw houses two drawers; one to store Dremel parts and another to catch the pipe sections as they are cut. He also added a scale on the cutting table that aids in achieving consistent lengths with each cut.

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See the full tutorial on how to build a laser cut Chop Saw mount for the Dremel multi-tool on Instructables. You’ll find all the files you need for laser cutting including an adapter for switching between the Dremel hand tool itself and the flexible shaft attachment, depending on which version you are using. The thoroughly detailed assembly instructions are also peppered with tips (and supporting pics) on how to best manage the trickier steps will see you up and cutting in no time.

…and if you’re wondering what’s up with this Instructables creator’s screen name, HTMF stands for Having Too Much Fun! 

 

How To Make an All-Wooden Laser Cut Padlock

Keeping your treasures safe 

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Knowing that your valuables are securely locked away gives peace of mind, whether you are storing the jewellery inherited from your grandma or the secret plans to your Next Big Thing. Perhaps you just need to keep someone out of your private space, or to seal off the cupboard under the stairs from monsters that lurk in the dark.

Whatever the reason is, a lock and key can be handy indeed. So instead of heading down to your local hardware store to buy one, how about building a fully functional laser cut lock of your own?

This simple and clever design from Thingiverse user PArtzzles will prevent prying fingers from finding their way into your box of treasures. The design for the laser cut lock was worked out on Inkscape, and files are available to download so that you can make a version of your own at your favorite laser cutting service. Some makers might like to adapt the lock to further boost its security credibility to a level that will stop thieves in their tracks. Well… that’s the idea, at least!

via Thingiverse

How To Create Strength Using Origami and Laser Cutting

New structural options from everyday materials 

In recent years, the boundary between art and engineering has continued to blur with scientists and researchers turning their formidable minds toward traditional craft techniques. The results are starting to get quite exciting, with surprise breakthroughs such as the Japanese origami-inspired ‘zippered tube’ featured above demonstrating that there is still much to learn about how we use familiar materials.

This example highlights a novel process of combining thin flexible sheets of material that have precise cuts and folds in them. The location and combination of these elements enables the material to become rigid when assembled in specific configurations, gaining structural integrity far beyond the original material’s capacity.

The research that developed this construction technique emerged from a collaboration between University of Illinois grad student Evgueni Filipov, Georgia Institute of Technology professor Glaucio Paulino and professor Tomohiro Tachi from the University of Tokyo.

“…we’re starting to see how it has potential for a lot of different fields of engineering” – Evgueni Filipov

Filipov and his colleagues focus on an origami technique known as Miura-ori folding, where a tube is constructed from two precisely folded ziz-zag strips. Individually, the strips are highly flexible but when combined the resulting tube has a remarkable rigidity and controllable degree of compression or folding.

What does this mean for Ponoko users? While much of the focus in the origami research is currently centered around potential uses in architecture and for space exploration; many of the options from the Ponoko Materials Library would be a great fit for this approach to assembly and construction.

via Georgia Tech News Center

 

Laser Cut Self Portraits

Laser cut Frida, unicorns, boxes, signs, and a new Kickstarter!

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Above are Frida Kahlo earrings. They are laser cut and hand painted wood like Ponoko.com‘s own Birch Plywood, and come from Ave Rose Collections.

After the jump, unicorns, boxes, signs, and a new Kickstarter… (more…)

A Laser Cut Light In The Dark

Laser cut lamps, pumpkins, chicken boxes, the Black Lodge!

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Above is an updated Hollywood Regency pendant lamp from Phil Spitler. It is laser cut from plywood and acrylic like Ponoko.com‘s own.

After the jump, pumpkins, chicken boxes, the Black Lodge… (more…)

Laser Cut Like New, Again!

Laser cut lamps, giraffes, and gumball machines!

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Above is the Branch Lamp. It is laser cut from reclaimed urban wood from Toronto. It was designed by LGA Architectural Partner and laser cut by Hot Pop Factory. If you don’t have any reclaimed urban wood sitting around, you could use Ponoko.com‘s own Bamboo would work well – especially if you want to stay on the greener side.

After the jump, another lamp, giraffes, and gumball machines…   (more…)

Ponoko Customer ‘Catapults’ Past Kickstarter Goal With Ease

Another Kickstarter success using Ponoko

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Office wars don’t always have to be nasty email battles. Sometimes they can be fun too! Armed with this idea, Apptivus – a collective of creative thinkers came up with ‘PennyPult’.

Presenting, the PennyPult

The team at Apptivus has a successful history of designing exciting products including mobile apps and games as well as physical goods. The PennyPult is miniature siege weapon. By definition, it is a trebuchet or a gravity-powered catapult. The kit comes with everything you need to build your very own desk sized trebuchet. All you need is a flat surface and 16 pennies.

Apptivus believes the PennyPult is a step above the other trebuchet kits on the market because it’s smaller, easier to build, and more fun. Additionally, it has a unique design they claim you won’t find anywhere else.

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The PennyPult gets its special look from the stacked counterweight design. Unlike a traditional trebuchet, the counterweight is positioned above the throwing arm. In addition to having a unique throwing action, it actually increases the throwing distance. The PennyPult can throw a projectile up to 35ft! Not bad for a machine that stands only 9 inches tall. Plus, it’s easy to load and fire and you won’t have to deal with finicky slings, tangled lines, or misfires.

Designed with precision through Ponoko

Using laser cut parts from Ponoko, constructing a working trebuchet has never been easier. A PennyPult can be constructed in less than 15 minutes and without the use of tools. It requires no glue, no sanding, and no knowledge of woodworking. The precision laser-cut pieces simply snap together. The other pieces are made of brass, copper, rubber, and acrylic ensuring you wont be disappointed with its quality.

Blowing the roof off Kickstarter funding goals

 The first PennyPult was created in January 2015. Since then, it has gone through countless iterations and improvements. Months later, the team at Apptivus had something they were really proud of. After a first production run in May and having received positive feedback from friends and family, they decided to take the project to KickStarter. Their goal was to raise $2,000 from August to September.

Screen Shot 2015-08-28 at 4.19.57 PMYet, nothing could have prepared them for the overwhelming success they were about to witness. They breezed past their original funding goal and saw the figures increase by a whopping $6000 in just one weekend.

And with a few days still to go, they have exceeded their original budget by 15 times to raise an astounding $37,989 and the money is still pouring in.

The PennyPult is available through Kickstarter at a discounted price, with kits ranging from $25-$150. And if reading this has inspired you to launch your own hardware idea, make it and sell it with Ponoko today!

Share Your Google Cardboard Design Idea, Win Your Share of $250 Making Vouchers

We’ve giving away everything you need to create your own custom Google Cardboard

You’ve heard about Google’s VR viewer, you’ve seen the cool things it can do, and you know how to make one for less than $10 with Ponoko.

Wouldn’t it be cool to make one for FREE?

We’ve got 3 Google Cardboard Kits and over $250 worth of laser cutting that we’re giving away to folks with the best ideas for a custom Google Cardboard headset.

Google’s kit is based around making with cardboard, and the manufacturing specifications are open source. This makes it perfect for developing and prototyping your killer idea with laser cut parts from Ponoko.

Maybe one button isn’t enough for the game you’re developing. Maybe you want an oversized headset that works with your iPad. Maybe you just want a shiny gold acrylic VR headset to match your gold watch.

Whatever your idea is, we want to hear it. The folks with the best ideas will get a head start on making their ideas a reality with one of the following prizes:

1st Prize – Google Cardboard Hardware Kit + $150 Worth of Laser Cutting
2nd Prize – Google Cardboard Hardware Kit + $75 Worth of Laser Cutting
3rd Prize – Google Cardboard Hardware Kit + $35 Worth of Laser Cutting

How to Enter:

Simply describe your idea in the comments below. Include a mockup, sketch or other visual aid that shows what makes your idea great. Multiple submissions welcome.

About the Prizes:

Hardware kit includes everything you need to get started: Two 25mm diameter lenses, one ring neodymium magnet, one ceramic disk magnet and a set of sticky-back velcro strips. Free laser cutting is issued in the form of Ponoko Making Vouchers. The original Google Cardboard costs less $10 to make with Ponoko, so the $35 prize is more than enough for three iterations!

Judging Criteria:

Finalists will be selected using the following criteria, in no particular order:

  • Originality.
  • Interesting use of material(s).
  • Production feasibility and/or market appeal.

Submit your idea before next Friday, August 14th. The best ideas as voted by the Ponoko team will be announced on Monday August 17th.

Don’t hesitate to let us know if you have any questions, or things we can assist with.

Good luck!

Update 18 Aug: Congratulations to the winners!

First Prize – Richard for steampunk Cardboard

Second Prize – Tana for a Cardboard with a proximity sensor.

Third Prize – Kevin for a Cardboard stand that allows for time-lapse photos or other similar time consuming techniques.

If you are one of our winners, please check your email for details on how to claim your prize. Thanks again to everyone who participated!

Laser Cutting On Air!

Laser cut plant holder, merkaba, lipstick, sock blockers, and a statement (necklace)…

Above is a air plant holder. It is laser cut from wood – like Ponoko‘s own Birch Plywood – and comes for Tamale Grande Design.

After the jump, merkaba, lipstick, sock blockers, and a statement (necklace)… (more…)