Laser-cut Mechanical Claw

Bringing laser cut Halloween costumes within grasp

We love to see people using a laser cutter to create complex and clever Halloween costumes. This laser cut mechanical claw becomes an extension of the wearer’s hand, and comes alive thanks to mechanical tendons that animate in unison with the wearer’s finger movements.

Put together and posted on Instructables by musicandsky (Xintian Chu), the goal of this project is to make it easy for others to build their own set of mechanical hands.

“…you may see some projects on Instructables and YouTube with similar mechanisms which are awesome, but it may be hard to replicate one of those. In order to let anyone make one, I’ve kept material lists simple, with a lot of pictures to help you assemble.”

I think that he also just really enjoys having giant mechanical claws instead of fingers, and understandably so! Check out this photo from the streets of Taipei:

To read the thorough walkthrough on Instructables, follow the source link below and discover how Xintian Chu and his friends Mac Yu and Ted Hung from FabLab Taipei make it easier than ever to get handy this Halloween.

via Instructables

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Get it in laser cut gear

The Laser Cutter Roundup — a weekly dose of laser-cut love: #197

Hey, Sam here collecting the post from The Laser Cutter.

Above is a laser cut birch plywood magnetic gear toy from Steven Mattern Design.

Make sure you join TLC’s Facebook page.

After the jump, crosses, keys, and cuffs… (more…)

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Award Winning Laser-Cut Shadows

Mesmerising projection installation wins major art prize

The intricate patterns projected by artist Anila Quayyum Agha’s installation piece envelop the surrounding space with an immersive interplay of light and shadow.

Titled Intersections, the laser cut cube houses a single light bulb that shines through the exquisitely detailed panels. Evoking the distinct aesthetics of Islamic art and architecture, the suspended artefact blurs boundaries as the viewer is invited into the space, drawing them in while at the same time excluding them from physically reaching the central focus point.

Anila describes the installation as challenging the viewer to “…confront the contradictory nature of all intersections, while simultaneously exploring boundaries.”

Making an impact beyond the physical space, Intersections deservedly won Anila both the $200,000 Public Vote Grand Prize and the $100,000 Juried Grand Prize at ArtPrize international art competition in Grand Rapids, Michigan. Click through to learn more about the thinking behind this intriguing laser cut art piece.

Anila Quayyum Agha via The Creators Project

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A heady mix of laser cutting

The Laser Cutter Roundup — a weekly dose of laser-cut love: #196

Hey, Sam here collecting the post from The Laser Cutter.

Above are laser etched wood rolling pins (for Play Dough) from Humble Elephant.

Make sure you join TLC’s Facebook page.

After the jump, bunnies, ghosts, Afros, chapels, and ice cream… (more…)

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Laser cut precision

DIY callipers with imperial and metric vernier

Keeping track of precise measurements and the finest details just became a little easier, thanks to Sean Murphy’s updated vernier callipers on Thingiverse. He has come up with an interesting adaptation of a design that was originally intended to be cut from acrylic and then bolted together.

What did he do differently? Well, aside from tweaking the accuracy a little, Sean also laser cut the measuring device from paper and double-sided taped the two halves together.

“The result is a super thin set of callipers that can be slipped in a binder, folder, or book yet still give accuracy down to a few hundred microns.”

Very handy indeed… and because they are cheap, quick and easy to make, you could keep a set within reach at all times for refined accuracy wherever you happen to need them.

via Thingiverse

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Metal etching project hits 300% of Kickstarter goal

POLIGON Sculpture Shows What’s Possible With Ponoko’s Metal Etching Service

Unfolding into the mailboxes of many backers, the latest runaway success from Kickstarter features these elegant and refined sculptures by Poligon.

At the time of writing, pledges for the faceted brass and stainless steel creatures are about to eclipse 300% beyond the modest Kickstarter funding goal. Produced using a metal cutting and engraving process called PCM (Photochemical Machining), the clean lines and precise folds of these user-assembled sculptures have a striking visual presence and it’s easy to see why everybody wants one!

“We fell in love with the process because it doesn’t require hugely expensive tooling but gives highly accurate results with beautiful metals. It really has freed our creative thinking and these sculptures are just the beginning!” – Poligon

While we talk a lot about laser cutting and 3D printing here at Ponoko, metal cutting and engraving via Photochemical Machining is perhaps the quiet achiever. Taking less of the everyday focus, but (as we can see with the sculptures from Poligon) PCM certainly makes quite an impact from time to time. The Ponoko service is often used for intricate jewellery, and you can learn more about how Photochemical Machining works in our comprehensive overview.

Rodrigo and Matthew from Poligon had their own extensive experience in modelling and production to draw on, and the success of their Kickstarter campaign is well deserved. If you are inspired by this to give PCM a go yourself, then Ponoko has all your needs covered from laser cut card prototypes through to finely etched products in brass, copper and stainless steel.

Other Kickstarter projects that have used Ponoko’s services and exceeded expectations include the wildly successful Game Frame (1,031% over goal), the LittleRP affordable resin 3D printer (475% over goal), and the musical wonder that is Motion Synth (108% over goal).

Support Poligon on Kickstarter
Make your own PCM products with Ponoko

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Laser cut dogs and cats

The Laser Cutter Roundup — a weekly dose of laser-cut love: #195

Hey, Sam here collecting the post from The Laser Cutter.

Above is a laser cut wood pet portrait from Jodi Lynn’s Emporium of Doodles.

Make sure you join TLC’s Facebook page.

After the jump, cats, skulls, and kicks… (more…)

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A $154k Kickstarter Retrospective: What You Can Learn From the Game Frame’s Success

Anatomy of a successful Kickstarter

Jeremy Williams is the San Francisco based engineer / hacker / programmer / maker / video game enthusiast behind the Game Frame, a fully-programmable grid of LEDs designed to make it easy to display animated pixel art and old-school video game graphics.

Earlier this year Jeremy raised over $154,000 on Kickstarter for the Game Frame – an amazing sum considering the project’s original $15,000 goal.

7 months later – With the last of the Kickstarter rewards fulfilled, we sat down with Jeremy to get some insight into what led to his amazingly successful campaign.

Here’s a look at what has happened before and after the campaign was funded, along with some important lessons—both good and bad—that crowdfunding hopefuls can learn from Jeremy’s success story.

(more…)

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10 Custom Holiday Ideas for Creative Agencies & Brands

Along with the eggnog and scores of holiday-party invitations comes yet another seasonal tradition: Agencies and brands showing off their technical and creative chops with unique holiday promotions and client gifts.

One sure fire way to ensure this year’s holiday campaign stands out (amongst the scores of digital and traditional holiday cards) is to create something unique with your Personal Factory.

We’ve compiled 10 laser cut ideas that caught our eye and thought we’d “share” in the holiday cheer with some inspiration for your upcoming holiday campaigns.

(more…)

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Tiny stroke-only font for laser cutting

Miniature alphabet that you can squeeze just about anywhere

When adding small text to a laser etched design, you want to make sure the font you choose will be legible.

This tiny stroke-only alphabet is available to download from the Ponoko Showroom. The free file contains the entire alphabet plus punctuations, brackets and a few other randoms. Characters are only 1mm tall. Any smaller and you will start to loose the inside of characters like ‘A’ and ‘B’ using the heavy vector setting.

On a light wood like the bamboo the light vector setting seems to work well; while the heavy setting on plastics allow you to paint fill to improve readability.

This character set was based on the free pixel font “Wendy” which you can find on dafont. Wendy was used by Stroke-Only Font creator Josh as an initial guide when laying out the line segments. Unlike the pixel font, for this example, as many line segments as possible are joined to allow easy scaling up to larger sizes.

It is worth noting that these are only grouped lines, so you’ll need to manually place letters onto your design one by one.

Using a mini font like this is worth a try if you want to inexpensively add tiny part numbers or a website/email address to your designs.

If laser engraved fonts are your thing, the Evil Mad Scientists have a great Inkscape extension that is enables even more versatility.

This post originally appeared in an article by Josh Reuss on the Ponoko Support Forums.

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