The basics of home 3D printing in 2015

Reflections after 16 hours with a new 3D printer

As a spectator, it may appear like 3D printers are getting closer than ever to being as easy to use as a desktop inkjet printer. For those who have purchased (or indeed built) their own 3D printer over the last few years, you’d know that this is not the case. There is a lot of tweaking, upgrading and also patience required to get this amazing technology up and running in your own home.

Scott Hanselman plunged into the world of 3D printing and has published an hour-by-hour account of his first two days (16 hours of ‘working’ time) with the Printrbot printer. It’s an engaging tale of triumphs and woes, with much useful advice for others who may be wondering whether to purchase a printer of their own in the near future.

I’ve been using this printer now for basically 16 total hours over a few days, so we’ll call it two days. I went through a number of emotions over this last two days an learned a TON, some about the Printrbot Simple Metal specifically, but also about 3D Printing in general.

Click through to read the full account and discover why Scott’s concluding thoughts are positive and optimistic about the future of home 3D printing.

via Scott Hanselman

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Annual Letter from Ponoko Founder / CEO

Happy 2015 to you.

Full Printed from nueveojos on Vimeo.

Hi, I’m Derek Elley, a founder and the CEO of Ponoko (since Jan 2013).

Thanks big for being on our journey to lay some foundations of the 3rd industrial revolution together.

We believe in distributed digital mass production.

That is, consumers will continue to increase the number of products they download and make at home. Kinda like a ‘digital Ikea’ experience to start, followed by a ‘Star Trek Replicator’ down the track. And businesses will continue to increase their supply of digital products, simply because it’s more profitable to do so.

During 2014, we continued to obsess over delivering you the fastest way to make your custom products & build your creative businesses, using our online laser cutting & 3D printing services … made & shipped as fast as same day, no minimum order size, endless free instant quotes, on-demand production, all backed by our 100% re-make guarantee (and our new customer delight policy, whereby we reward you for giving us the opportunity to make good).

We LOVE playing our small part in your creative and business explorations. Thank you (!) for another great year in 2014 …

2014 – PEOPLE USING PONOKO

* Makers / Designers.

* ETSY Sellers.

* Kickstarter Entrepreneurs.

* Creative Agencies.

* Brands & Businesses.

2014 – YOUR ACHIEVEMENTS

* 70,000+ new product ideas submitted to Ponoko.

* 400,000+ custom products now made by Ponoko.

* $370,000+ Kickstarter campaigns using Ponoko.

* $1,720,000+ revenues earned from products you made using Ponoko and sold on marketplaces (like ETSY & Kickstarter), your websites, your stalls, your retailers, and our website.

2014 – IMPROVEMENTS WE MADE FOR YOU

We added the following major features (and many more behind the scenes or smaller features):

* Up to 55% off making costs for volume orders.

* Up to 55% off making costs for loyal customers.

* 100% off shipping costs for all orders over $100.

* Average of 20% off shipping costs with our new USPS service.

* 100% faster making time for our premium service (from 1 day to same day).

* 33% faster making time for our standard service (from 12 to 8 calendar days).

* 14% more materials, including our first $2,500 material design challenge.

* UX – Making your first product is easier with our new homepage and welcome experience.

* UX – Uploading your designs is easier with our new design trouble shooting experience.

* UX – Getting an instant online quote is easier after we cut away the noise.

* UX – Checking out is easier after we cut away lots more noise.

* New customer delight policy – in addition to our 100% re-make guarantee, we also reward you for giving us the opportunity to make good.

2014 – BIGGEST SURPRISE

* We A/B tested many many things. While most progressed to a product upgrade, there was one notable test that did not.

* Our hypothesis was: “Customers get frustrated when our automated design file checker rejects their design files, making it difficult to make things.”

* So we ran an A/B test to dis/prove this … A = no change (the file checker continued, meaning 30% of designs are rejected) … B = change (no file checker at all, meaning 100% of designs are accepted).

* The winner? Draw (hence we retained A).

* We really thought your behaviour would vote for B by a long stretch, but you did not – this really surprised us, and shows the power of A/B testing.

2015 – OUR PLAN

We believe in distributed digital mass production, a disruptor of the current centralised analog mass production model.

Hence, in 2007 we launched the world’s first website for designers to make and sell downloadable product designs (open/paid/free) to consumers.

Building upon this heritage, we have 2 major projects this year …

1) Improve Our Online Laser Cutting Service

For makers / designers, ETSY sellers, Kickstarter entrepreneurs, creative agencies plus brands & businesses, we’ll announce the following upgrades to our current service:

* AutoCAD DXF designs – get instant online quotes for laser cutting.

* Metal cutting – get instant online quotes using PDF designs.

* Rewards – for referring others.

* Pricing – new options.

* Materials & samples – more.

* Shipping – lower costs & faster.

* UX – a shopping cart so you can easily combine designs into a single shipment, and you don’t need to upload your designs repetitively to order repetitively.

* Loyalty – more for being a repeat customer.

* And lots more.

2) Launch Our New Home 3D Printing Service

For creative brands and businesses, we’ll announce a new initiative to make it simple for you to sell your products to consumers more profitably than ever before (via home 3D printers).

We believe the time is ripe for us to unveil the ‘future of making’ idea we’ve been sitting on for almost 8 years when we dreamed up Ponoko.

Please hit us up if you’d like to find out more about our new home 3D printing service.

2015 – BEST WISHES TO YOU

Finally, if you have any questions, concerns or merry-ness to share with me or our team, please feel free to email me [ derek - at - ponoko - dot - com ] or leave a comment below …

Thanks again.

Derek

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Building a laser cut and 3D printed PlotClock

Arduino-driven clock that writes the time, erases and repeats

Self-declared “Geek Mom” Debra posts some pretty amazing DIY projects on her blog, and this version she made of the PlotClock is well worth a closer look.

As you can see in the video above, the PlotClock is a timekeeping device that diligently wipes away the previous figures before scrawling the current time with an erasable pen.

“There is something very human and endearing about the motion of the arms as they perform their task of drawing and erasing over and over and over again.”

Debra followed instructions that she found on Thingiverse and incorporated extra modifications suggested by other Thingiverse members. Even still, resolving the design was an iterative process that included using SketchUp to visualise how the mechanism works before sending files to Ponoko for laser cutting.

“The upload and ordering process was very easy.  The hardest part was waiting for the package to arrive.”

And arrive it did, in a timely manner. Read on to discover how she added in a variation of the 3D printed cap for the dry-erase pen, and used the flexibility of Arduino programming to customize the code to the specific requirements of this project.

via Geek Mom Projects

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Manufacturing The Future

How 3D printing went from pipe dream to your desktop

When Ponoko was founded back in 2006, we envisaged the third Industrial Revolution, where consumers of the future can download and make products at home. The road to distributed digital mass production was paved by the pioneering work of stereolithography inventor Chuck Hull and transformed once again with the rise and rise of MakerBot, to name just a few.

In a fantastically comprehensive article over on Digital Trends, the full history of 3D printing has been laid out in detail.

3D printers are all the rage with enthusiasts, but they didn’t just materialize out of nowhere like the sculptures they produce. Here’s the untold story of how the next big boom in technology came to be over 30 years.

It’s a fascinating story where dreams become reality and the stuff of science fiction enters our daily lives. We have seen this first-hand, with over 400,000 custom products produced online via Ponoko’s global network of digital making services.

Click through to Digital Trends to learn how other key influencers have helped shape the strange past and seemingly impossible future of distributed digital mass production over the past 30 years.

via Digital Trends: Manufacturing the Future

image thanks to Pete Golibersuch/Knurling LLC

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Your chance to revolutionize the concept of pasta

PrintEat 3D printable pasta competition

Being creative is hungry work, so it is no surprise that designers continue to amuse themselves by 3D printing food in ever new and delicious ways.

Set to revolutionize the concept of pasta, PrintEat is a competition over on Thingarage that probes into the future of the king of carbs. Will we one day sit down at the local trattoria and print out a dish of custom pasta right at the table?

Entrants will be challenged to:

“…subvert the traditional patterns of production (extrusion and mold) by producing morphologies that can be realized only through 3D printing”

If you think this sounds like some tasty fun, then head over to Thingarage where you can sign up to get cooking on your chance to win a share of the €2400 price money. Entries are open to the global design community and there are still (at the time of writing) 30 days left before the judges work up an appetite choosing which concepts will feature on the Specials board.

via Thingarage

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RazorLAB opens Makers|CAFE in London

First branch of long-dreamed half makerspace/half cafe opens its doors

When it comes to laser cutting services in the UK, it’s hard to beat RazorLAB for precision and expertise. Now you can throw in some tasty treats and a chat with the guys in the the know because they have just opened Makers|CAFE.

For those who need a little caffeine to cultivate their creativity, this really is a dream come true:

“…a space where people could have a quality coffee while having their prototypes made on the spot”

It’s an exciting time for makers in London, and Makers|CAFE are celebrating with a launch party this Thursday (August 21) where a lucky few will enjoy live music, free drinks and laser cutters + 3D printers in action.

If you are in the area and like the sound of joining in the fun when Makers|CAFE opens its doors to the public, you can RSVP at their Facebook event page or Eventbrite page. Spaces are limited so be sure to get in quick!

via Makers|CAFE

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Ponoko Customer Blows Past Kickstarter Goal in One Day


Brad Hill is the creator behind LittleRP – A DLP projector-based resin printer that can be put together for as little as $499.

Brad set out to create a printer that was open, flexible and affordable. Rather than using proprietary resins, the LittleRP is designed to use as many different formulations of UV curing resins as possible. By focusing on smaller, higher quality prints, the LittleRP is able to provide high accuracy while keeping costs low.

The flexibility and low cost helps explain the explosive popularity of the LittleRP’s Kickstarter, which passed it’s funding goal of $25,000 is under 24 hours. As of this writing the LittleRP has raised over $98,000, just under 400% of it’s original goal!

The LittleRP’s sleek translucent enclosure is made from Ponoko’s Acrylic Orange Tint, and the housing is made from Melamine Finished MDF seen here:

The LittleRP works using a process known as 3D stereolithography, a 3D printing process that uses light-sensitive resin and a high intensity light source to build a 3D object, layer by layer, rather than using spools of plastic filament as on a majority of 3D printers currently on the market. You can check out the LittleRP in action on it’s Kickstarter Video:

Want to get your hands on your own LittleRP? Head over to Brad’s Kickstarter page to get one while you still can.

Inspired to make your own project? Signup to make and sell for free!

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Sketch It Make It now available

iPad app makes it even easier to design for laser cutting

When we first heard about the iPad app Sketch It Make It, we were pretty excited. Now that developers Blank Slate Systems have released their clever drawing app to the public, our fingers are really twitching!

Sketch It Make It is able to rapidly transform even the wobbliest scribbles into neat geometric forms, and have them ready to export for digital manufacturing almost instantly. Whether you are laser cutting, using CNC milling or 3D printing there has quite possibly never been a faster way to turn ideas into tangible objects.

To discover more, download the app to your iPad and check out this series of brief tutorial videos.

The following clip also provides a neat snapshot of just how intuitive Sketch It Make It is to use.

via Sketch It Make It

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Turn your 3D printer into a laser cutter

L-CHEAPO conversion kit brings laser cutting to the masses

Imagine turning a desktop 3D printer into a laser cutter without compromising its printing capabilities. That’s what Matteo Borri from Robots Everywhere has done, and the L-CHEAPO laser cutter attachment is now the focus of a wildly successful Indiegogo campaign.

Capable of cutting 3/16″ wood and 1/4″ acrylic on any hobby grade 3D printer or CNC mill, this clever little attachment runs off the existing machine’s power supply and software environment. Once the attachment is set up and configured, in a matter of minutes you can swap back and forth from laser cutter to 3D printer functionality.

“you can switch from laser to printer mode and vice versa in less than two minutes, with no tools”

Why would you want to do this? For one thing, laser cut parts tend to be much tougher than the thermoplastics used in 3D printers. This means the scope of making possibilities is significantly widened, all from the one machine.

Matteo is looking out for the little guys with this project, with the goal of making laser cutting accessible to those who might otherwise be hindered by the substantial initial investment that is traditionally associated with purchasing a laser cutter.

“I hope that this allows high school shop classes, small universities and local hackerspaces to be able to work with a wider variety of materials and techniques”

He also promises that there are larger, more powerful lasers in the works. It will be interesting to see what the big brother to L-CHEAPO is capable of.

The 3D printed component is available to download from Thingiverse and you can head to Indiegogo for further info and project updates.

Here’s a little extra, just for fun. Proving that he is serious about his DIY laser cutting prowess, Matteo uploaded this geekily amusing clip of the Tetris theme song, as played by an L-CHEAPO laser cutter in action.

via Hackaday

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Sketch It Make It

Draw what you imagine, and make your ideas real

Here at Ponoko, we are very serious about bringing laser cutting to the masses. So you can well imagine that our fingers are twitching with excitement at the potential of Sketch It Make It.

Developed by Blank Slate Systems, this clever little iPad app is all about quickly and easily generating files for digital manufacturing – particularly CNC, laser cutting and 3D printing. All it takes is an iPad, a finger to poke at the screen and an idea that is bursting to get out.

As is shown in the teaser clip above, your wobbly scribbles are magically transposed into neat geometric forms almost instantaneously. There are also a number of clever ways that the accuracy can be further refined down to a precision that will have a file ready for the laser cutter in no time.

Sketch It Make It hasn’t been made available to the public yet, but if you like what you see, sign up at the source to be notified when the app is released.

via Sketch It Make It

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