3D Printing for the iPhone

Low volume fabrication for consumer productsProduct design company Design Human Colectiv are used to traditional production processes.  It’s the standard formula: traditional prototyping in the development phase followed by high volume fabrication of the final product.  However, one of their current projects – a steady cam for the iPhone 4G, potentially represents a shift in focus, moving towards the next generation low volume production.  This process evolution means that the steady cam is only the beginning of low volume production for DHC.  Pleased with Ponoko service, the company has several other projects in the pipeline to be made with Ponoko in the near future.

The initiative behind the iPhone steady cam is the rapid development of the phone’s photo/video features, as “once phones have acquired the ability to shoot HD it’s just a matter of time that shot quality becomes important”.  DHC are taking the pendulum concept and aiming to deliver it in the smallest possible package.  The brief is for a design that’s simple, easily transportable and reasonably priced.  Styling is another crucial factor – the product must make a statement that entices the user past the purely functional level.

The initial steady cam prototypes were printed in Rainbow Plastic to explore the possibility of color options.  The material proved to be too brittle for this particular task, and the second prototype was made with a much more resistant Durable Plastic.

Interview with the design manager Chiara Gasparetto under the cut:

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Renegade Craft Fair SF & LA in July — Are you going?

Callin’ all renegade Ponokoans

California is going renegade this July with the country’s top craft fair going down on back to back weekends from NorCal to SoCal.

If you’ll be there selling any of your Personal Factory made goodies, let us know! We will shout about your amazing, unique, wonderful products to the world — at least the portion of the world that reads this blog.

Send a heads up to blog[at]ponoko[dot]com letting us know you’re going.
Or take some photos of  you and your wares at the fair and send ‘em in afterwards, and the blog team will put together a Renegade recap.

Renegade Craft Fair San Francisco is July 9 & 10 from 11am–7pm
at the Fort Mason Center Festival Pavilion

Renegade Craft Fair Los Angeles is July 16 & 17 from 11am-7pm
at Los Angeles State Historic Park

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Real world keygen: high security

You may recall my post a few weeks ago about Nirav Patel’s incredible physical keygen project. Well, he’s stepped it up to high security compatible keys in his latest hack.

After spending some time with Schuyler Towne of Open Locksport he discovered his parametric 3d printing process could be applied to more esoteric and high security locks, like the disc detainer lock pictured above.

If you feel like fooling around with some lock picking yourself you could download Nirav’s files off of Thingiverse and get cracking.

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Adding 3D fonts to OpenSCAD

Programmatically personalize objects with custom text

OpenSCAD fonts

Last week I made some promotional glow-in-the-dark bottle openers (based on Starno’s excellent bottle opener) for Site 3’s anniversary party. I used Blender to add some lettering, but it was a pain because I’m not really used to working with the Blender UI.

Lucky for me, there’s now a solution for generating 3D text in OpenSCAD: the OpenSCAD Font Importer 1.1 by pipakin. It’s still under development (and requires a bit of compiling) so some users may not find this to be an easier solution, but it’s a must-have if you love using OpenSCAD.

Here’s how to get started. (more…)

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“We need copying to build a foundation of knowledge & understanding…

and after that, things can get interesting.” ~ Everything is a Remix

Everything is a Remix is a 4 part video series created by Kirby Ferguson. And part 3, entitled The Elements of Creativity, explains how copying is essential to innovation.

The 7 minute video (which you can watch after the jump) explains that, “Nobody starts out original. We need copying to build a foundation of knowledge and understanding.”

Product engineering is the focus of this part of the series, and the video begins with examples of variations and improvements on existing inventions.

The creation of the personal computer is the main case study, and there’s a bonus 4 minutes or so on the concept of multiple discovery.
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eMAKER raised HOW much?!?

Huxley 3d printer raises huge amount in funding campaign

We highlighted the eMAKER Huxley 3d printer in this recent post as one of two enticing, affordable options for the DIY enthusiast.

The overwhelming response to eMAKER’s IndieGoGo campaign hints that there is a big future in store for this neat little unit.

When the campaign started, a modest goal of $30,000 was set. This amount would give eMAKER enough funds to distribute a limited number of beta machines to early adopters before the hard product launch later this year. Expectations were exceeded by over 500% as people jumped at the chance to own a fully functional 3d printer for a bargain introductory price.

It would seem that the eMAKER mission to promote affordable 3d printing to a diverse international audience is pushing all the right buttons.

To discover what all the hype is about (and to see just how much the campaign raised) head over to IndieGoGo.

eMAKER via IndieGoGo

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Desktop CNC machine for $300 — an open hardware project on Kickstarter

Help make the ShapeOko DIY CNC machine a reality

When Edward Ford told us about his plan to launch a Kickstarter project for his self-built CNC machine — made with SparkFun electronics and laser cut with his Personal Factory — we jumped at the chance to support his project.

The ShapeOko is a complete, desktop CNC machine that anyone can build for about $300. And its all open-source!

From the ShapeOko Kickstarter page: “From CAD and CAM software to the CNC controller; every step has an open source solution. Did we mention the entire project itself is open source? Every nut, every bolt, every belt, fully documented with part numbers and vendor list. Do with it as you please!”

The goal is to finalize the ShapeOko design, make it repeatable, and then freely distribute it under an open source license.

Once the design is complete, you’ll be able to create a fully operation ShapeOko CNC with your Personal Factory — all the lasercut and 3D printed parts, plus the electronics. Only some easy-to-find hardware parts need to be purchases separately.

And project funding will go to finishing the design (purchasing materials, paying for laser cutting time, testing new designs, and exploring ways to drive the final build cost even lower than $300)

This project needs just $1,500 by July 26th.

• Pledge $1 and be part of an awesome project.

• Pledge $5 or more and you’ll be entered to win a ShapeOko CNC mill and get a big ole Thank You

• Pledge $50 or more and you’ll get a $50 Personal Factory making voucher + be entered to win the mill SOLD OUT

• Pledge $50 or more and you’ll get a $25 Personal Factory making voucher from us

• Pledge $100 or more and you’ll get 3 stepper motor drivers AND an Arduino pre-loaded with GRBL + be entered to win the mill

• Pledge $500 or more and you just bought yourself a full ShapeOko CNC mill = the hardware, electronics, frame, and rotary tool

Note: Giving away a mill is against the Kickstarter rules. Edward is super sorry about that oversight. But just maybe we’ll order one of these ShapeOkos ourselves and make it a monthly blog giveaway. :-)

For more info on this project, visit the ShapeOko Kickstarter page.
For more info, pics, and video of the CNC mill, visit ShapeOko.com

Keep up with the status of this project by following @shapeoko or @ponoko

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Last chance to win your design printed on fabric from Spoonflower

contest closes June 30 at 10pm pacific

You’ve got just 2 days left to enter our June giveaway sponsored by digital fabric printers Spoonflower!

You could win a free yard of fabric printed with your own design.


How to Enter: leave a qualifying comment at the original contest announcement by June 30, 10pm pacific.

For your comment to qualify, you must:

1. Tell us how you would combine Spoonflower printed fabric with a Personal Factory project

2. specify which Spoonflower fabric from you would use*

3. specify which Personal Factory digital making method you would use**

Winner selection & Prizes: People from Ponoko and Spoonflower will pick their favorite 5 ideas to each win a free yard of digitally printed fabric in any fabric they choose.

Ideas & Inspiration: check out what ideas other people have entered and take a look at our latest Maker Story interview with Andy and Becka Rahn.

Click HERE to enter & get full contest details!


*Spoonflower fabrics include:
quilting weight cotton, organic cotton sateen, organic cotton interlock knit, upholstery weight cotton twill, linen-cotton canvas, silk crepe de chine, cotton voile

**Personal Factory digital making methods include:
3D printing, CNC routing, laser cutting

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A better file format for 3D printing

The AMF filed format has been approved as an improvement over STL.

The American Society for Testing and Materials (ASTM) committee F42 has approved the AMF file format as a replacement for STL, the current standard format for 3D printing. The AMF format is designed to take better advantage of the advanced capabilities of modern 3D printers. Watch the interview by Leslie Langnau with Prof. Hod Lipson from Cornell University, the chairman of the committee, for more information about the new format.

via Make Parts Fast

Leslie Langnau

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Super shiny amazing new materials!

You’ve asked for it, NZ got it, and now it’s available in the USA

0.118″/3.0mm Mirror Acrylic
- Now you have no excuse not to make a custom moustache or animal shaped mirrors.

Also continuing our “the 80’s were awesome, lets party” theme

0.118″/3.0mm Fluoro Pink and Fluoro blue
- Great for all your blacklight party costume jewelry.

The photos do not do these materials justice so grab your samples here.

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