Make your own lasercut rocketship with Ponoko at Maker Faire this weekend!

And don’t miss our big announcement on Saturday!

The 7th annual Maker Faire Bay Area is going down this weekend in San Mateo, California. It’s the biggest gathering of makers, hackers, inventors, and DIY geeks in the world!

Ponoko will be lookin’ good at booth #18 all weekend and causing a stir on the center stage on Saturday at 4pm.

Join us for a big awesome announcement:
Apps for the Makers: 3D Fabrication from Molecules to Motor Cars
Saturday May 19 at 4pm, center stage at Maker Faire
Featuring five leaders who are driving the Maker Movement including Wired editor-in-chief Chris Anderson, Ponoko CEO David ten Have, and three other special guests. We’ll be tweeting live from the presentation: @Ponoko

Visit Ponoko booth #18:
Get up-close and personal with some of the amazing products created by the Ponoko community. Check out our brand new 3D printing materials. Maybe score a Ponoko promo code. And make your very own lasercut rocketship!

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3D printed earbud adapter

Making the not-so-ergonomic, ergonomic again…

Apple is usually revered as an shining example in the design world. There is the ocassional exception, however. They seem unwilling to design a mouse that takes into account biomechanics and ergonomic factors of the human hand since at least the early 90’s. The iPod earbud style headphones are another instance – where Apple has a priority of designing a geometric neo-minimalist form, rather than ensuring comfort and performance. Cupped headphones are also much better at isolating your ears away from the ambient noise of the world.

These issues led Paris based Chilean industrial designer JC Karich to develop a 3D printable ear enclosed headphone adapter that houses a pair of iPod earbuds. (more…)

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Modern Eco-spirit of Feistyelle

Retail Ready: small business interview with a creative entrepreneurLeslie Yang is passionate about jewelry, eco-awareness and San Fancisco. Her jewelry line Feistyelle is yet another fantastic example that green design doesn’t have to be all brown rice and sandals, but can communicate a polished, modern aesthetic. A Ponoko regular for a number of years, Leslie was the first person to laser cut felt for jewelry. With that innovative approach to materials she has been evolving her ever-popular, wearable laser cut designs and regularly introducing new ideas.

Getting Started

• What made you decide to start your own business? I officially started feistyelle in the fall of 2005. At the time, I was pretty active on online crafty message boards, and some makers were starting to set up small businesses selling their work online and at shopping events. This was all pre-Etsy! It felt like the next, exciting step for me was to get my work out in front of a increasingly DIY-friendly public. I was making really different pieces during those first couple of years: brooches, hair clips, badges, out of needle felted wool and Japanese textiles.

• How did you decide on the jewelry direction? I’ve always loved jewelry, but it was actually serendipitious that I started making earrings. When I found out that Ponoko was offering to laser cut felt I about dorked out with excitement. I started by designing a dahlia brooch, and because I didn’t want to waste the felt, I threw in a smaller vector of the dahlia in remaining space. A co-worker wound up wanting to buy the brooch but when she saw the smaller pieces, she said she’d love them as earrings and asked if would I make her a pair. I said, “Sure!” and then walked to my local bead store and asked the shopkeeper sheepishly, “Um, how do you make earrings?” I poked around the bead shop and settled on the hoop design that I still use for the majority of our earring designs. When my co-worker wore the earrings to work, it started a stampede to my office of female coworkers asking for their own pair. I started to realize that I had a hit on my hands!

• What skills did you already have when you started your business and what did you have to learn? I’m a graphic designer so it was helpful to have experience in branding and packaging and of course design software. I did and still am learning about marketing, accounting, and all those very necessary business skills.

The important takeaway here is that you should know how to do everything but you should definitely not do every single thing yourself! I love the extra time I get by having a photographer shoot my product and model shots as well as a person handle online order fulfillment.More from Leslie after the jump:

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DIWire Bender

CNC wire bender creates 2D and 3D forms

The versatility of 3D printers is much lauded, and there are many reasons why we hold them in high regard. But what happens when you need to output lines in space rather than volumes? That’s where a CNC wire bender comes in handy. Usually found in factories and serious machinery setups, CNC wire benders tend to be out of reach for the DIY maker.

Not any more. The guys over at Pensa have developed a handy little unit they call the DIWire Bender. This table-top device is a prototyping machine that can bend metal wire into 2D and 3D shapes.

It’s still early days for this device, yet things are off to a promising start. The wire is fed through a series of wheels that straighten it, and then on to the bending head that articulates in 3D to create the curves of your design.
There are some interesting ideas floating about on what this can be used for. From prototypes and wireframe models, to spectacles and on-demand jewellery… it’s even possible to create custom springs and other tricky engineering components.

“A DIWire Bender could eventually become an element in an array of 3D equipment with different capabilities. One day, if you get enough rapid prototype machines in a room hooked into a data line, you may be able to fax a bicycle. Now that would be cool.”

Follow through after the break for a neat little video of the DIWire in action. (more…)

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Laser cut nori – ’nuff said

The Laser Cutter Roundup — a weekly dose of laser-cut love: #77

Hey, Sam here,back collecting the post from The Laser Cutter.

It’s been two weeks and it’s time for the big news: TLC has a Facebook page so you can submit you work to be featured through there!

Maybe that wasn’t as exciting as I thought…

Anyway, above is laser cut Nori from UMINO. Photo courtesy of  Bored Panda.

After the jump, a bike safe, another wedding invitation, and Melbourne Laser Cutter… (more…)

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3D-printed mini lathe

Getting some serious work out of your hobby 3D printer.

It has been said that once you have a lathe you can make just about any other tool. This open-source printable mini lathe could be the perfect place to get started. With the quality of hobby printers increasing so rapidly, it is great to see complex mechanical models like this making their way out into the ecosystem.

(We’ve seen a printed mini-lathe before, but that project seems to be obsolete now.)

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Minimising Timeframe from Idea to Product

“Form follows constrains” philosophy aids design processAlienology’s physical design output is pretty impressive.  As a designer your head space has to be perpetually filled with evolving concepts.  Time permitting, those imagined concepts become sketches or even make it to the CAD phase for rendering.  Resources permitting, a concept will result in a prototype.  However, the chances of the prototype ever becoming a product that makes it to the market are pretty negligible.

Alienology founder Igor Knezevic isn’t interested in showing half-baked concepts or even refined ideas.  Alienology portfolio consists only of products available for purchase – an outcome enabled by a commitment to minimise the time span between idea and the manufactured object. Igor has embraced on demand digital fabrication with every limb to rapidly move through a process that would have required much time and capital investment under the traditional manufacturing model.

The LA based design company embraced the Ponoko model from the onset and has used its laser cutting and 3D printing services to create numerous lighting elements, jewelry and tableware.  Igor already had experience with digifabbing technologies and had access to making facilities, but the option of an online service made it possible for him to focus on designing the products rather that concerning himself with how to make them physically.

Of course, design is never a straight forward process, and prototyping one of its integral features.  Many of Igor’s designs undergo repeated experimentation to achieve the functionality, fabrication efficiency and the desired aesthetic of the final product.  Igor has had pieces 3D printed in plastics and Stainless Steel, and for laser cut objects worked with tinted acrylics, felt and different wood materials, such as Veneer Core and Eurolite Poplar.  He makes a point of considering material quality as one of the starting points in a design, so little finishing is necessary to complete the products.  There are also some products that are designed to be spray-painted and lacquered.A few words from the designer after the jump:

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Finishing hobbyist 3D prints

Smooth as a.. thing that is very smooth

3D printed pig from MakerBot TV S02E09

Objects that come out of most hobbyist 3D printers look a bit rough. The printing process creates ridges and swirls that, in my opinion, look nice and homemade… But to others that look can be an eyesore.

Luckily, ABS plastic is very receptive to post-processing. As I tell folks whenever I run a 3D printing demo: you can sand it, drill it, paint it, you name it.

The team at MakerBot TV recently put together an episode showing some of these finishing techniques, including the use of modeling epoxy: (more…)

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Autodesk releases 123D Make Intro mobile app — turn 3D models into 2D build plans

3D design into 2D diy kit? There’s an app for that.

Just when you thought it was easier than ever to design and make stuff using Autodesk’s 123D suite of apps, today Autodesk has released an iOS version of their model-and-make software tool, 123D Make.

123D Make Intro iOS app is FREE and available for the iPhone and iPad.

123D Make is also available as a web-based and PC application, and — as of today — as a Mac OSX application.

So what does it do, exactly? 123D Make is all about converting your 3D models into 2D pieces for easy assembly, complete with animated instructions. You can print out the patterns and cut the pieces yourself or — thanks to the Ponoko Personal Factory API — you can have your pieces lasercut & shipped to your door.

(more…)

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Missed out on the CNC Shapeoko mill?

Want your own open source CNC mill?

If you’ve so far missed out getting your hands on the opensource kickstarted Shapeoko CNC mill there is some hope – Inventables who’re now the distributors are accepting pre orders for their next batch of 100 units. Demand for the ShapeOko has been high since their Kickstarter campaign. Depending on how keen you are to source some of your own components – there are several prices ranging from the basic mechanical kitset at $199 to the fully featured premium option at $999 that also comes with router cutters and materials. (more…)

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