How To Guarantee Your Product Delivery Before The Holidays


Miss our early order deadline this festive season?

That’s cool … you still have time to place your laser cutting orders and guarantee delivery before the Holidays.

How To Strap A Rocket To Your Product Delivery Speed

Just place your order as normal, then upgrade your making speed or shipping speed. And if you’re in a real rush you can upgrade both for the fastest possible delivery … made and delivered to you as fast as next day!

Here’s how to upgrade your making speed for your products to be made and shipped as fast as same day if you order by 11am each weekday. Then you can upgrade your shipping speed to as fast as next day too.

This means you are in control of your product delivery date :-)

Just be sure to double check during checkout that your Estimated Delivery Date is before December 25th. Then you’ll be good to go.

How To Guarantee Your Product Delivery Before The Holidays

Because this is silly season when our team, our materials suppliers and our shipping suppliers can get a bit stretched due to the volumes this time of the year, we like to add a little safety buffer to ensure we can guarantee your deliveries before the Holidays …

Hence, if you place your orders by midnight Friday December 11th with an Estimated Delivery Date before the Holidays, we guarantee they will reach you on time.

And in the highly unlikely case of us failing at this, we’ll refund 100% of your making speed upgrade fees and send you a credit equal to the sum of your order’s making and materials costs. It’s the least we can do.

FYI – all orders placed after this date will be delivered on a best efforts basis. Past years tell us we’ll get most if not all done (call it good planning ;-). It’s just that we can’t hand on heart guarantee it. As always, we’ll be sure to keep you updated.

Sooooo – to get your products delivered before the Holidays just place your orders before midnight Friday December 11th 2015. Easy as.

And if you’ve got any questions about timeframes, just hit us up here : )

Ironically Retro Laser Cut Time

Laser cut clocks, stars, and a small business!

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Above is an alarm clock housing for your smartphone. It is laser cut from MDF, like‘s own, and comes from vincent.verheggan over at Instructables.

After the jump, stars, and a small business… (more…)

Biggest Sale Of The Year Has Arrived!!

Ponoko Black Friday Banner-01

This is it – our biggest sale for all of 2015!

Your chance to make something new, something a little crazy, or to stock up on your favorites.

You get 35% off the making cost of all laser cutting orders placed between 12:01am Black Friday November 27th 2015 and 11:59pm Cyber Monday November 30th 2015.

This special offer is good for one laser cutting order from your USA or NZ Free Personal Factory account only, and cannot be used in conjunction with any other vouchers or promotions. The usual costs for materials, shippings, speed upgrades, samples and showroom orders apply as normal.

To make it happen just enter this coupon code at checkout – E3RFAQ.

Go wild makers!

Maker Story: Bandynami

How A Maker Used Ponoko to Crowdfund Their Idea.


We took the chance to talk to Jerry Barccia, creator of The Bandynami, about his experience getting from idea to completed product using & Ponoko.

How did you get started designing and making your own products?

“I began to dabble with 3D software and third-party bureaus while a design student, about 2006. I thought it was magic – sending out a laser cut or 3D computer file (nothing) and in the mail, the objects appears (something). I could then mold and recast as many of “the thing” as I wanted. Incredible!
As the technology advanced on the hardware and the prices of software became more reasonable, prototyping whatever was in my head became much easier. With the advent of crowdfunding and its growing popularity, I knew it was time to revisit every single “make” idea I’ve ever had. The wall of ‘gatekeepers’ involved in creating and bringing products to the masses shrunk considerably enough to climb over.”

What was the inspiration behind Bandynami?

“As part of a design course at the School of Visual Arts, we were tasked to redesign something on our desk: simple stationary items for beginners’ intro to 3D. I have a lot of art supplies, some as thin and long like an expensive watercolor brush, some thick and nubby oil pastels, and Japanese brush pens that I prefer to store downward (so the nibs stay fresh). I’ve also inadvertantly stabbed myself (more than enough times) with a quill pen nib because I can’t see what’s hiding in all my organizer-bins.
The project went well and it was surprising what you could fit into the prototype without it falling over or breaking. It took two years for my balsa wood prototype to finally implode.”

What led to you try Ponoko?

“I tried Ponoko because of the laser cutting choices and options. I didn’t find comprable speed, service and material choices anywhere else. 3D prints of the Bandynami couldn’t withstand the pressure of the rubber bands, and would bow and buckle. Monolithic ABS FDM printed models worked great, but it wasn’t something I could easily reproduce for a reasonable cost and the resolution just wasn’t really dazzling yet.
I wanted to experiment with different rigid materials and different colors representative of the final product. Ponoko allowed me to do all that, with great articles to help someone like me, who at the time didn’t know what ‘kerf’ meant.”


Can you tell us about the process of making and selling with CrowdSupply & Ponoko ? How is this different from your process before Ponoko/CrowdSupply?

“I feel it is very important to showcase your ideas and let people interact with them. For example, while at the 2015 Bay Area Maker Faire I met a member of the Crowdsupply team, who explained their philosophy. They have been great – it is a leaner, very curated experience meant to get the thing you made into the hands of like-minded people who want one, and they have an open-source spirit that applies even to something as ‘analog’ as a ‘Modern Pencil Cup.’

The Crowdsupply campaign is actually my second crowdfunding attempt. At the time of this writing it is 64% funded with 24 days left, so I’m very optimistic. I felt kind of lost in a sea of many, many ideas in other crowdfunding platforms, and working alone, I made pretty much every crowdfunding mistake you could make. I knew was the right home because of the help and the spirit of their other projects.”


How long did it take to go from: 1) idea to design; 2) design to prototype; 3) prototype to final piece;

“I’ve dabbled with this project on and off for years trying to create a mix and match design using 3D prints I could easily recast in resin. Then I found Ponoko, and once I decided on simple box joinery and acrylic it took me a matter of days (literally) to have exactly what I wanted from Ponoko. In the prototyping phase I nested different sized Bandynamis within each other to maximize output from the P3 template. This helped me nail the correct size for using regular office #33 rubber bands.”

What are the top things you love about Ponoko? Why?

“From the ease of uploading my files to opening up the box that says ‘Yippee’ on it – the experience of making on Ponoko really is one of a kind. Also, whenever I have to prototype something, for a personal project or for work, it’s the first place I think of.”

What’s next for Bandynami? Any projects on the horizon / new ideas / Next steps?

“More Exhibitions. More Maker Faires and Gift Shows. Input from others just keeps making the concept better. A particularly great look comes over people’s faces when they pass by and realize what it does, and how, and their level of excitement over the object is very encouraging.
I’d like to take Bandynami into different colors, materials and sizes. I like the idea of stamped metal, ceramic, sustainable wood veneers, or even stronger injection molded ABS plastic. I was surprised how many kids were into it at the Bay Area Maker Faire, so perhaps it has life as a ‘looming toy’ – something I heard repeatedly.”


What advice do you want to give to other folks trying to get started making products with Ponoko (or laser cutting 3D printing in general)?

“My advice would to just keep experimenting. Don’t give up. You don’t have to be a trained engineer. You will eventually figure it out. If two pieces don’t fit, alter it and try again until they do. Use the forums – someone else most likely has had your exact problem.

Make sure what you are making is something that YOU want, or are making specifically for someone you know, and NOT what you think other people would want or buy. Bandynami didn’t ‘work’ until I made it for me, and only me, and not because I was trying to ‘sell it’ to Staples or something like that.

There is no global ‘pencil cup’ problem to be solved. I needed a solution to the way I worked and I have it now (many actually) thanks to Ponoko. Anyone else can access it and modify it to their needs if they too find it useful.
Work with others to expand your thinking and challenge your assumptions. Most importantly, display your wares somewhere – anywhere – people can interact with them. Feedback from actual people opens wonderfully surprising lines of thought.”


Are your pencil cups available for sale anywhere else I should mention besides crowdsupply? Or anything else we should mention in general?

“ is the best source to purchase a kit ready to go. I will also make the plans available, for free, here on Ponoko very soon.”

If you’d like to be featured for a future maker story get in touch with us via We’re always looking to showcase the talent of our makers on our blog.

#HolidaySales Tip #9: A gift in time is worth nine


In our last blog, we saw the importance of getting your social media messaging right during the holiday season. But while words are important, as a retailer your gestures during the holiday season speak as much and as often about your business. And during this busy season, the most important gesture you need to extend to your customers is punctuality. Over the course of this blog, we’ll examine the simple tips and tricks you need to bear in mind to ensure everyone has a surprise waiting for them at the right time during the holidays.

Don’t promise what your courier can’t deliver


As a seller, it’s easy to fall into the trap of taking as many orders as you can during the holiday season. But you have to consider this – every order you take is a promise you make to a trusting consumer. And if you fail to deliver on even one promise, you’ve ruined someone’s holiday gifting plans. Not just that, you’ve potentially set yourself up for a shellacking on social media because while all lapses in delivery are bad, having one during the holidays is especially intolerable.

But there is a way around this. If you keep customer expectations in check, you ensure they remain happy with your delivery schedules. Also, you need to find the cut off date for popular couriers like UPS and work backwards from that date when accepting orders. In most cases, the last day UPS will deliver a package is Christmas Eve, since Christmas Day is a holiday across services.

This means you need to have a store order deadline planned according to that date. You also need to take into account the mode of shipping – Ground, One Day, Two Day, Three Day and Next Day. To avoid any confusion and to ensure the onus of placing orders in time lies with the customer, you need to do two things:


  1. Ensure you word your cut off dates properly: Be extra specific in your cut off dates on your store and checkout pages. The format should be something like this – “Order by <day> on or before <time> to receive your order by <date> via <courier name>. When listing the time be sure to include all variations (EST/Central/Pacific) to avoid any miscommunication.
  2. List all the deadlines from your courier: While your store deadlines help you plan for stock and packaging at your end, listing the courier’s deadlines closes the loop on final delivery and ensures customers make the relevant choice depending on when they decide to place their order. For instance, here are some deadlines for UPS which you could incorporate into your site’s shopping page:
  • -December 17 – Last day to order items using Standard Ground Shipping.
  • -December 19 – Last day to order items using 3 Day Shipping.
  • -December 22 – Last day to order items using Two-Day Shipping.
  • -December 23 – Last day to order items (by 2pm) using One Day Shipping

It pays to keep USPS in mind too


While the option of courier may make perfect sense for many products in your range, there might be certain products, which just don’t need fancy packaging.

Also, in many cases the cost of shipping smaller items by courier actually increases the overall cost of the item, making it a bit prohibitive to order. And sometimes, when you just need to send a package across town or maybe even deliver it down the street, you don’t need a courier just to get it right.

For all these instances, you can (and should) safely rely on USPS. Not only are they a cheaper alternative across the U.S., but also may be able to bring down the overall cost of shipping for many items, thus making your product line-up even more appealing.

However just like UPS, there are deadlines you have to adhere to with USPS too. To make it easier for you, here’s a list, which you can republish on your site:

Mail-by Dates (Domestic Services)


Dec. 15 – Standard Post: Ground service for less-than-urgent deliveries and oversized packages.

Dec. 19 – First Class Mail: Service for standard-sized, single-piece envelopes and small packages weighing up to 13 ounces with delivery in 3 business days or less.

Dec. 21 – Priority Mail: Domestic service in 1, 2, or 3 business days based on where your package starts and where it’s being sent, variety of Flat Rate options.

Dec. 23 – Priority Mail Express: Fastest domestic service, guaranteed overnight scheduled delivery to most locations. Some restrictions and exceptions do apply. Also, please note Priority Mail Express postage refund eligibility is adjusted for shipments mailed Dec. 22 through Dec. 25.

While it’s unlikely you’ll use USPS to ship packages internationally, they do offer this service for the holidays. Here’s what the international shipping schedule looks like:

Mail-by Dates (International Services)

This handy chart shows you exactly how long your package will take to be delivered based on both the location and type of shipping being chosen. However, when mailing and shipping internationally, customers must also remember to follow the necessary customs guidelines.


International Mail Addressed To Global Express Guaranteed® (GXG)*** Priority Mail Express International™ (PMEI) Priority Mail International® (PMI) First-Class Package International Service™ (FCPIS)
Africa Dec-21 Dec-8 Dec-1 Dec-1
Asia/Pacific Rim Dec-19 Dec-15 Dec-8 Dec-8
Australia/New Zealand Dec-19 Dec-15 Dec-8 Dec-8
Canada Dec-22 Dec-17 Dec-11 Dec-8
Caribbean Dec-21 Dec-15 Dec-11 Dec-8
Central & South America Dec-21 Dec-11 Dec-1 Dec-1
Mexico Dec-22 Dec-15 Dec-8 Dec-8
Europe Dec-21 Dec-15 Dec-11 Dec-8
Middle East Dec-19 Dec-15 Dec-11 Dec-8

***GXG Notes: 1) Cut off date does not take into account time needed for customs clearance. 2) Should allocate extra transit day(s) for delivery outside major cities.

Stock up on supplies to make things easier


This may not sound like a shipping tip per se, but during the manic rush of the holiday season…every little bit matters. And any time you can save in the order-packing-shipping process can prove to be a real asset to your business.

Rather than scramble for packing supplies during the holiday rush, it’s a good idea to stock up on them ahead of time. As an added convenience, USPS offers a wide variety of shipping supplies in multiple sizes at local Post Offices and online on their website.

In fact, some supplies, such as Priority Mail products, can also be delivered to the sender free of charge. Shipping supplies available online and at local Post Offices include:

  • Priority Mail boxes: Complimentary with Priority Mail shipping service.
  • Priority Mail non-padded Envelopes: Complimentary with Priority Mail shipping service.
  • ReadyPost Boxes: Beginning at $4.29.
  • ReadyPost Bubble Mailers: beginning at $1.79.
  • ReadyPost Clear Packing Tape: $3.29.

In addition to being a time saving tactic, using the options available from USPS can hep bring down your shipping costs too. In our final part of this series, we’ll be looking at keeping customers informed on stock and new arrivals though the holidays, so that you can maximise sales this season.

#HolidaySales Tip #8: A Happy Fan Leads To A Successful Brand.

In our last blog of the series, we saw the importance of planning your retail production cycle to ensure a smooth selling process during the holidays. But, stocking up on products in only half the battle. You also have to focus on grabbing the attention of the right audience through your social media channels.  

While there are many aspects to building a successful social campaign, we’ll be focusing on how to engage your fans during the holiday season.

Make Them Feel Special

The holiday season is when literally hundreds of brands start pawing at customers trying to get their attention. This means customers develop an even more acute filter to drown out the noise from most brands.

At this time, any brand which takes a break from ‘selling’ and focuses on making the customer feel special will not only stand out from the crowd but instantly gain favour with customers.

Best of all, you don’t have to use incentives to achieve this. A simple but genuine token of gratitude or holiday cheer is enough to get you noticed. Since you already have a database of customers, you can start by sending out a holiday greeting card with a personalised message.

Consider adding a company photo in a festive theme to let your customers see the faces behind the brand they like. If you have the time and the correct information, a postcard or small letter in the mail is a good way to get past the digital distractions of other brands and make sure customers remember you. To ensure, this offline activity resonates with your social presence, create a hashtag and ask users to upload a photo with their personalised letter to your Facebook page or Twitter handle.

You could also consider creating a small ‘thank-you’ item from your catalogue and sending them out to customers. Again, to help this tie back to your social campaign for the holiday season, ask customers to send in positive experiences they’ve had with your brand and reward each of the entries with this ‘thank-you’ item.

Lastly, you could also engage customers by using their pictures in a special way across your social media. Ask them to send your holiday themed pictures of themselves (preferably posing with your products too) and create an exclusive gallery of these images. Maybe even (with their permission) use them on your site as the backdrop for the holiday season campaign.

Give Them The Inside Scoop


Every customer wants to enjoy special treatment from they brands they like. If you can make them feel like they have an inside track on the best deals, customers are likelier to spend more money on your brand, simply because they feel privileged.

One of the critical ways to achieve this is by being a little more attentive on milestone days during the holiday season (Black Friday, Cyber Monday, Boxing Day). On these days, every customer is scouring the web for bigger, better deals. Show your fans you value their commitment to your brand by offering them exclusive invite-only deals. Give them advanced access to the sale before it opens to the public. Maybe even let them reserve a few items a day ahead.

You could also use your existing fans to drive more traffic in-store during the holiday season. As the rush of the season begins to build up, you could hold in-store previews of some of the limited edition items you plan to sell during the holidays.

Alternatively, you could combine online and offline purchasing by giving your fans a discount for your online store when they drop by your physical store and make a purchase.

As always, use these face-to-face interactions with your fans to build valuable content for your social channels especially Facebook and Instagram. You can also leverage these interactions to gather valuable feedback from customers who use your brand regularly.

Pander To Their Needs

While you must spend time building goodwill with your fans, you must also make the time to focus specifically on their needs during the holiday season. For starters, all your fans will be sweeping the web for gifting ideas. This is a perfect opportunity for you to capitalise on a genuine need and demonstrate value to your loyal customers beyond just your product line.

Start by creating a content series on gift ideas. This could be anything from a blog post with ideas to just a tweet of something quirky to add as a stocking stuffer. But be careful. If you use this opportunity only to promote your own products, you look like you’re advertising rather than being helpful. So, make sure you think outside of your own products for gift ideas.

Don’t be afraid to think laterally. The holidays are as much about food as it is about gifts. See if there are ways, you can incorporate recipes or food tips into your social calendar. It doesn’t have to be elaborate or divert too much from your core brand. But even just a few well-placed mentions of food around the holidays (eggnog, Christmas pudding, Christmas cookies) adds a little holiday warmth to your brand tone and goes a long way in helping fans make a more personal connection.

Finally, think practically. One of the most fun tasks around the holidays is decorating. Yet, it can quickly become the most daunting as well (just ask anyone who’s had to untangle a string of fairy lights). If you can offer practical, easy-to-accomplish decorating tips, you are bound to be a hit with your fans. Again, you don’t have to go too deep into the subject, just enough to keep it useful yet light-hearted.

If there is a way, you can help fans find what they are looking for, outside of just shopping you will instantly be seen as a brand that cares. And in turn, that perception actually leads to more sales.

Keep The Conversation Going

The holiday season is probably the noisiest time across social media. And asking brands to actually ‘talk more’ may seem counterintuitive. But if you have fans that care about your brand, they actually want to hear more from you around the holidays but only as long as it’s engaging and relevant.

One way to keep a healthy conversation going is to build a bank of rich posts. Maintain a good mix of visual and video based posts. Try to find interesting ways to merge your product line into the holiday theme (for example, you could try setting up a Christmas tree featuring your product line as the decorations).

Also, be adventurous. Around the holiday season, most brands tend to follow a similar festive colour palette and after a few days of browsing, many consumers develop a blind spot for such blanket messaging.

If you’re looking to escape this trap, don’t just stick to churning out content to fill your calendar for the holiday season. Experiment with channels such as SnapChat and even Periscope to add a sense of quirkiness to your messaging in this season.

 Also, make sure to schedule your posts in advance. Whether its blogs, Facebook or twitter posts, make sure you get a head start on writing them, right now. While your campaign calendar organizes the big picture of how your promotions and blog posts interact, create a separate social media content calendar to track your posts across all of your social media channels.

And as you form your calendar, don’t be afraid to repurpose social posts across your various channels. Use the time leading up to the holiday season to perfect the content and voice of your posts, as well as plan optimal timing. The more you do now, the more you can focus your social media efforts on responding to customers once the holiday season is in full swing.

Be sure to add reviews to product pages. This may not sound like a conversation channel, but around the holidays it certainly can become one. As a brand, consumers don’t always have to talk to you to get an informed opinion. Sometimes, they need to hear from other customers too. In fact, according to BazaarVoice, 71 percent of consumers change their perception of a brand after seeing how they respond to reviews.

And if your fans write you good reviews, you can leverage that as social currency across your other social media channels. Conversely, if you receive negative reviews, you can turn a successful resolution of the issue into a social media story.

Reviews also act as a great litmus test to let you know which products are doing well (and are likely to do well through the holiday season). It also lets you find the squeaky wheels in your inventory and adjust your shelf space accordingly in near real-time.

Consider Giving Back To The Community


The holiday season is a season of giving, even for retailers. Consider a charity or cause you can donate a percentage of your revenue to for a portion of the holiday season.

Since nearly 90% of consumers say they would switch to a charitable brand given similar price and quality, it is likely worth it for your business. Once you pick a cause, look for opportunities to add a social spin to your efforts and encourage your followers to share your posts with special promotions.

In conclusion, remember that it costs more to acquire a new customer than to retain an existing one. And existing customers serve a dual purpose of buying your products and being brand advocates. But in order to achieve that, you have to make them feel valued and appreciate their efforts on an on-going basis.

This goodwill from loyal customers goes a long way in steering newer customers towards your brand during the already crowded holiday season.  Now that we’re getting closer to the holiday season kick off, look out for our next blog on making sure you’re on top of all your production and delivery deadlines.

Ideas for Creative Agencies & Brands – #25

Wrapped in a Living Hinge: Laser Cut Clutch

laser cut living hinge bag michael harwood

There is something almost magical about the way a flat sheet of rigid material becomes flexible when laser cut using the ‘living hinge’ technique. This method of achieving a 3D shape from 2D material is ideally suited to laser cutting, as it exploits the natural tendency for stiff materials to flex around voids or notches. With a distinctive visual identity, the functional design elements can also be quite eye-catching.

The result is a smooth, organic curve that can be controlled rather efficiently if you are willing to either put your head far enough into the mathematics of how it works, or simply enjoy the prototyping process through several rounds of trial and error.

About living hinges

Learn more in our post on How To Design a Living Hinge where the mathematics behind this construction technique are revealed. While many examples of living hinges use simple lines as the decorative and functional element, it is in fact possible to adapt complex graphics (such as icons or company logos) to achieve a similar physical manipulation in the material.

See the following examples of patterns increasing in complexity, and how they respond when they are a part of a living hinge. To the left is a basic staggered line element, similar to the clutch bag design featured above from Michael Harwood. Moving through to chevrons, larger voids in a plus symbol and then the more detailed Space Invader sprite, it is clear that visually recognisable icons can indeed become living hinge elements.

Applying this technique to your brand

Staggered lines are an excellent starting point when looking at living hinges, as the behavior of the material is much more predictable and therefore easier to control. To keep things interesting, we do also encourage exploring more complex designs for maximum impact. Consider both the form that is created when the material bends around the living hinge, and how best to incorporate brand identity.

Have you bagged the perfect fashion accessory using the Ponoko Personal Factory? Let us know in the comments below. For more ideas for Agencies and Brands, see the other posts in the series.

Let’s Talk Ideas

Ponoko designs & makes promo products from scratch for event marketers.  Hit us up for a free quote.

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All Facets of Laser Cut Animals

Laser cut animals, rulers, spaceships, and California!

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Above are geometric animal coasters. They are laser cut and etched into maple wood, like‘s own Premium Veneer-MDF, and come from The Campbell Craft.

After the jump, rulers, spaceships, and California… (more…)

Laser Cut House Cats!

Laser cut  houses, and cats!

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Above is a Pop-Up Village. They are laser cut and etched into wood, like‘s own Birch Plywood, and come from Thea Starr of 6 By 6 Arts.

After the jump, some cats… (more…)

How To: Laser Cut Wooden Keyboard

Using a laser cutter to customize your keys

lazerwood macbook keys

With all of the time people spend at their personal computers, there is a growing demand for new ways to give these devices a more natural, human touch. One popular solution to complement the cool sheen of the portable computer is to create custom keys and removable keyboard decals.

The laser cut and etched example pictured above faithfully recreates the features on the buttons, from the classic fonts all the way to proportion and composition. It also pays to experiment; if you get the laser etched details just right, there is even scope to allow for light to pass through from the backlit keys below.

This is an effective way to give your computer added tactile and visual warmth. If you don’t have the means to make your own, you can see if the full Lazerwood example suits your needs. For those who would like to try their own design for keyboard customizations, try this instructable as a starting point. Load in the design files to your Ponoko Personal Factory and you’ll soon be typing away on an individualized upgraded keyboard with some serious creative flair.