How to transform an existing product

IKEA product hacking gets a facelift with some custom laser cutting

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Mass produced commercial products can make a fantastic base for custom laser cut additions. This IKEA wall fixture hack by Josh Reuss was originally posted in the Ponoko Support forums Show & Tell section, and provides a nicely resolved example of how laser cutting can be used to transform an existing product.

There is more to this than simply cutting out a shape that slips over the manufactured fitting. Josh came up with some clever ways to create the full sized panel from several smaller components, while keeping all joints concealed and obscured by the pattern details.

Follow the link for a thorough walkthrough of the process that saw an off-the-shelf product become a unique, eye-catching designer item with surprising ease. (more…)

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Above are laser cut tree branches shadowboxes from Shadow Fox Design.

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Annual Letter from Ponoko Founder / CEO

Happy 2015 to you.

Full Printed from nueveojos on Vimeo.

Hi, I’m Derek Elley, a founder and the CEO of Ponoko (since Jan 2013).

Thanks big for being on our journey to lay some foundations of the 3rd industrial revolution together.

We believe in distributed digital mass production.

That is, consumers will continue to increase the number of products they download and make at home. Kinda like a ‘digital Ikea’ experience to start, followed by a ‘Star Trek Replicator’ down the track. And businesses will continue to increase their supply of digital products, simply because it’s more profitable to do so.

During 2014, we continued to obsess over delivering you the fastest way to make your custom products & build your creative businesses, using our online laser cutting & 3D printing services … made & shipped as fast as same day, no minimum order size, endless free instant quotes, on-demand production, all backed by our 100% re-make guarantee (and our new customer delight policy, whereby we reward you for giving us the opportunity to make good).

We LOVE playing our small part in your creative and business explorations. Thank you (!) for another great year in 2014 …

2014 – PEOPLE USING PONOKO

* Makers / Designers.

* ETSY Sellers.

* Kickstarter Entrepreneurs.

* Creative Agencies.

* Brands & Businesses.

2014 – YOUR ACHIEVEMENTS

* 70,000+ new product ideas submitted to Ponoko.

* 400,000+ custom products now made by Ponoko.

* $370,000+ Kickstarter campaigns using Ponoko.

* $1,720,000+ revenues earned from products you made using Ponoko and sold on marketplaces (like ETSY & Kickstarter), your websites, your stalls, your retailers, and our website.

2014 – IMPROVEMENTS WE MADE FOR YOU

We added the following major features (and many more behind the scenes or smaller features):

* Up to 55% off making costs for volume orders.

* Up to 55% off making costs for loyal customers.

* 100% off shipping costs for all orders over $100.

* Average of 20% off shipping costs with our new USPS service.

* 100% faster making time for our premium service (from 1 day to same day).

* 33% faster making time for our standard service (from 12 to 8 calendar days).

* 14% more materials, including our first $2,500 material design challenge.

* UX – Making your first product is easier with our new homepage and welcome experience.

* UX – Uploading your designs is easier with our new design trouble shooting experience.

* UX – Getting an instant online quote is easier after we cut away the noise.

* UX – Checking out is easier after we cut away lots more noise.

* New customer delight policy – in addition to our 100% re-make guarantee, we also reward you for giving us the opportunity to make good.

2014 – BIGGEST SURPRISE

* We A/B tested many many things. While most progressed to a product upgrade, there was one notable test that did not.

* Our hypothesis was: “Customers get frustrated when our automated design file checker rejects their design files, making it difficult to make things.”

* So we ran an A/B test to dis/prove this … A = no change (the file checker continued, meaning 30% of designs are rejected) … B = change (no file checker at all, meaning 100% of designs are accepted).

* The winner? Draw (hence we retained A).

* We really thought your behaviour would vote for B by a long stretch, but you did not – this really surprised us, and shows the power of A/B testing.

2015 – OUR PLAN

We believe in distributed digital mass production, a disruptor of the current centralised analog mass production model.

Hence, in 2007 we launched the world’s first website for designers to make and sell downloadable product designs (open/paid/free) to consumers.

Building upon this heritage, we have 2 major projects this year …

1) Improve Our Online Laser Cutting Service

For makers / designers, ETSY sellers, Kickstarter entrepreneurs, creative agencies plus brands & businesses, we’ll announce the following upgrades to our current service:

* AutoCAD DXF designs – get instant online quotes for laser cutting.

* Metal cutting – get instant online quotes using PDF designs.

* Rewards – for referring others.

* Pricing – new options.

* Materials & samples – more.

* Shipping – lower costs & faster.

* UX – a shopping cart so you can easily combine designs into a single shipment, and you don’t need to upload your designs repetitively to order repetitively.

* Loyalty – more for being a repeat customer.

* And lots more.

2) Launch Our New Home 3D Printing Service

For creative brands and businesses, we’ll announce a new initiative to make it simple for you to sell your products to consumers more profitably than ever before (via home 3D printers).

We believe the time is ripe for us to unveil the ‘future of making’ idea we’ve been sitting on for almost 8 years when we dreamed up Ponoko.

Please hit us up if you’d like to find out more about our new home 3D printing service.

2015 – BEST WISHES TO YOU

Finally, if you have any questions, concerns or merry-ness to share with me or our team, please feel free to email me [ derek - at - ponoko - dot - com ] or leave a comment below …

Thanks again.

Derek

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New Home 3D Printing Service for Creative Brands & Businesses

We’re launching a new service to make it simple for creative brands and businesses to sell your products to consumers more profitably than ever before (via home 3D printers).

We believe …

- In distributed digital mass production.

- Consumers will continue to increase product downloading & making at home.

- Creative brands & businesses will dramatically increase their profits via product downloads to home 3D printers.

To find out more, please let us know here …

I am a creative brand or business who wants to profit from home 3D printing

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I am a product consumer with a home 3D printer

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Thanks! We’ll be in touch with updates and questions as we develop and launch this new service :)

Please feel free to leave comments below …

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Top 10 Materials of 2014

Join us as we look back at the materials that hit it big in 2014.

The Ponoko Materials Catalog offers a wide variety of high quality materials for laser cutting. From those awesome new Premium materials down to plain old (but ever-so-useful) cardboard, there is a material option for every making scenario.

Join us as we take a look at the 10 most popular materials from 2014:

#10) Corrugated Cardboard – Double Layer

We start out countdown with one of our less glamorous materials: cardboard. Cardboard is a great material for prototyping your design and making it in another material later. But that doesn’t mean you can’t use cardboard in a final product. Check out these 20 inspirational designs made from good old fashioned recyclable cardboard.

Make something with cardboard! »

#9) Acrylic – White

White acrylic is one of Ponoko’s most versatile materials. To get an idea of the two opposite sides of the spectrum check out these polar bear snowflake ornaments from PepperSprouts, or this Synthesizer Enclosure from Glitched.

Make something with white acrylic! »
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Design tip: Ponoko Color Palettes

Keep these swatches handy to streamline your workflow

Here is a neat tip from the Ponoko Support Forums. Follow the links below to download Ponoko-friendly custom color palettes for your favorite drawing application. Each file contains the necessary cutting and engraving values that will make sense at our end, where the magic happens.

The original post has files for Illustrator, Corel Draw and Inkscape.

Here’s a quick look at the installation process using Illustrator CC.

1. Download the Ponoko color swatch file for Illustrator: ponokoswatch.ai.zip

2. Unzip and move the file to (for Mac systems) Applications > Adobe Illustrator > Presets > Swatches
(For Windows systems replace Applications with Program Files)

3. Import your Palette:

Open Illustrator and go to Window > Swatches to make your Swatches panel active in the sidebar.

Click on the small arrow at the top-right of the Color Palette and select ‘Open Swatch Library’ and then ‘Other Library’.

Browse to your ‘Swatches’ folder and select ‘Ponokoswatch’, then click ‘Open’.

To keep things nice and straightforward on your screen, it can be helpful to expand the color icons into a list.

Click on the small arrow at the top-right of the Ponokoswatch panel and select ‘List View’.

Now you’ll have all the info right there, making it even easier to create design files for laser cutting with Ponoko.

Here are the files for each application:

Illustrator: ponokoswatch.ai.zip
Inkscape: Ponoko.gpl.zip
Corel Draw: ponoko.cpl.zip

Adapted from a post on the Ponoko Support Forums.

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Ideas for Creative Agencies & Brands – #1

Check out this creative way to make an impact for your brand

This fetching set of Venetian Blinders may look like something from a 1980’s music video, but in actual fact it was featured at The Future Is Here, a 2013 design exhibition showcasing digital manufacturing.

Agencies and brands can take inspiration from cleverly simple laser cut products like this. Looking beyond their debatable merits as a fashion accessory, they are a perfect example of what can be made in your Ponoko Personal Factory at high volume and low cost.

Would you feel cool sporting a set of these? Creating a unique item that shows off your agency’s technical and creative skills in a fun, playful way is made even more memorable if your clients can wear it home!

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Dying to laser cut

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Above are laser cut wood Starman coasters from Pixelaser.

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Laser etched Moiré pattern artwork

Introducing a novel way to create tone and depth for laser etched images

Always on the lookout for new and creative ways to explore laser cutting, Martin Raynsford recently transposed an intricate graphic work into this striking laser etched art piece.

The inspiration came from Andrea Minini’s Animals in Moiré series, where the mesmerising concentric lines form styalized creatures full of character.

I manually traced the original image to create the vector artwork, each line is just a single low power cut.

Martin suggest that at some point he would like to see an app or plug-in that can generate patterns like this automatically. He has good reason to dream of an optimised workflow for future projects, given that it took 8 hours of drawing to recreate the 100+ individual lines in Andrea’s Puma portrait.

via Moiré Pattern Artwork: Puma

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Bitsbox monthly projects for kids

How to nurture creativity for the digital makers of the future

For many of us, learning coding simply isn’t fun – but perhaps we’ve gone about it all wrong. Two former Google employees (who also happen to be Dads) saw a way to make learning coding languages fun for kids, and their solution has gathered quite a following on Kickstarter. They call their learning system Bitsbox, and as you’ll soon see, there is more to the bits than just what’s in the box.

We don’t teach our kids how to read and write so that they can be novelists. We teach them those skills so that they can be happy, so that they can be successful in whatever path they choose.

Bitsbox operates both online and as a subscription-based service that delivers boxes of coding projects in the mail to kids every month. Within minutes, kids are able to create apps that can run on a real device. The magic of the monthly deliveries is that they will keep kids hungry for more; and excited to engage with newer (and more challenging) projects as they become increasingly proficient with their coding skills.

What excites us at Ponoko is that these children will become the next generation of creative software designers and digital makers. This means that we can well and truly expect the 3D designers and laser cutting makers of the future to totally blow our minds.

Become a part of the Bitsbox community and make the most of the Kickstarter funding perks before the campaign closes.

Bitsbox via Kickstarter

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